Collamat 8600 User manual

Collamat 8600/9100
Operating instructions
Monitor
Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel [phone] Fax [phone]
5999.530-01E

Index page
1 Safety advices ......................................................................4.......
1.1 Important warnings ................................................................4.......
1.2 Danger notes .....................................................................4.......
1.3 Symbol description ................................................................5.......
2 General information .................................................................6.......
2.1 Special characteristics of the Collamat 8600/9100 monitor ........................6.......
3 The monitor .........................................................................7.......
3.1 The controls of the monitor ........................................................8.......
3.1.1 LCD display .....................................................................9.......
3.1.2 Function keys ...................................................................9.......
3.1.3 RUN/STOP key (6) .............................................................9.......
3.1.4 Numerical keyboard (10) ........................................................9.......
3.1.5 ENTER key (12) ................................................................9.......
3.1.6 ESC key (9) ....................................................................10 ......
3.1.7 UP (13) and DOWN (14) keys ..................................................10 ......
3.1.8 LABELLING MODE function key (2) ............................................10 ......
3.1.9 PROGRAMMING function key (3) ..............................................10 ......
3.1.10 CONFIGURATION function key (4) ............................................10 ......
3.1.11 SERVICE DISPLAY function key (5) ...........................................10 ......
3.2 Entering data with the keyboard ....................................................11 ......
3.3 Selecting a branch in the function tree .............................................12 ......
4 The 'labelling mode' menu tree ......................................................13 ......
4.1 Label jog ..........................................................................13 ......
4.2 Select program ...................................................................13 ......
4.3 Information display ................................................................14 ......
4.4 Reset counter ....................................................................14 ......
4.5 Preset counter ....................................................................14 ......
4.6 Select counter ....................................................................15 ......
4.7 Nonstop ..........................................................................15 ......
4.7.1 Nonstop display .................................................................15 ......
4.7.2 Nonstop Reset ..................................................................16 ......
5 The 'PROGRAMMING' menu tree ..................................................17 ......
5.1 Change program ..................................................................18 ......
5.2 Label scanner sensitivity ..........................................................18 ......
5.2.1 Auto adjust ......................................................................19 ......
5.2.2 Manual adjust ...................................................................19 ......
5.3 Label length .......................................................................20 ......
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Index page
5.3.1 Auto adjust ......................................................................20 ......
5.3.2 Manual adjust ...................................................................20 ......
5.4 Label suppression (suppression of label scanner) ..................................21 ......
5.5 Predispensing ....................................................................21 ......
5.6 Position ...........................................................................22 ......
5.7 Speed and type of measurement ..................................................23 ......
5.7.1 Fixed speed ....................................................................23 ......
5.7.2 Inkremental encoder and measuring light barrier .................................23 ......
5.8 Maximum Speed ..................................................................24 ......
5.9 Good suppression ................................................................24 ......
5.10 Labelling mode ..................................................................24 ......
5.10.1 Normal Mode ..................................................................24 ......
5.10.2 Multiple labelling mode .........................................................25 ......
5.10.3 Delayed Predispensing ........................................................26 ......
5.11 Profiling .........................................................................27 ......
5.12 Store program ...................................................................28 ......
5.13 Program name ...................................................................28 ......
5.14 Program presets (Setting default values of program) ..............................29 ......
6 The 'CONFIGURATION' menu tree .................................................30 ......
6.1 User Menu .......................................................................31 ......
6.2 Language .........................................................................31 ......
6.3 User level .........................................................................32 ......
6.3.1 Change level ....................................................................32 ......
6.3.2 Change password ...............................................................33 ......
6.4 Error handling .....................................................................34 ......
6.5 Nonstop mode ....................................................................35 ......
6.6 Adapter magnet (only Collamat 9100) ..............................................36 ......
6.7 Motor direction ....................................................................36 ......
6.8 Polarity IFEED ....................................................................36 ......
7 The 'SERVICE FUNCTIONS' menu tree .............................................37 ......
7.1 Software-Version .................................................................37 ......
7.2 Error sequence ...................................................................38 ......
7.3 Self-test ..........................................................................38 ......
7.3.1 Test RAM .......................................................................38 ......
7.3.2 Test EEPROM ..................................................................39 ......
7.3.3 Test keyboard ..................................................................39 ......
7.3.4 Test LED .......................................................................39 ......
7.3.5 Test LCD .......................................................................39 ......
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Index page
7.3.6 Test Illumination .................................................................40 ......
7.3.7 Test IO Controller ...............................................................40 ......
7.3.8 Test IO Monitor .................................................................40 ......
7.3.9 Test drive .......................................................................41 ......
7.4 Remote Control ...................................................................41 ......
7.5 Working time .....................................................................41 ......
7.6 Motor running .....................................................................41 ......
8 Technical appendix .................................................................42 ......
8.1 Adjusting the predispensing ........................................................42 ......
8.2 Adjusting the label position .........................................................43 ......
8.3 Adjusting the Profiling .............................................................44 ......
8.4 Error messages ..................................................................45 ......
8.5 Error diagnosis ...................................................................46 ......
8.5.1 Operating warnings ..............................................................49
8.6 Nonstop - Configuration and setup ................................................49 ......
8.6.1 Error handling configuration of a Nonstop-installation .............................50 ......
8.7 Value table ........................................................................51 ......
9 Maintenance ........................................................................52 ......
9.1 Cleaning ..........................................................................52 ......
9.2 Fuses ............................................................................52 ......
9.3 Repairs ...........................................................................53 ......
9.4 Packing ...........................................................................53 ......
9.5 Technical data of monitor .........................................................54 ......
10 Trouble shooting checklist .........................................................55 ......
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1General information
The entire electronic operating and control system is installed in a modern, elegant monitor. Its SMD-
design guarantees high operation safety. The monitor can be operated in all installation positions,
because the front panel can be mounted reversibly. Monitor and labeller are connected with two
cables. One cable feeds the stepper motor, the other connects the labeller peripherals with the moni-
tor. A microprocessor controls all labeller functions. To facilitate entering values in noisy environ-
ment, the foil keyboard is provided with action point contacts. There are no potentiometers or con-
trollers inside the monitor. All parameters can be set via keyboard. (The stepper control was develo-
ped and produced by a well-known manufacturer of stepper motor drives.) The monitor can be star-
ted or stopped by a signal from outside. The operating mode is displayed to the outside by relay
contacts.
1.1Special characteristics of the Collamat 8600/9100 monitor
Modern menu-driver operation
No controller or potentiometer
All important parameters can be set during labelling
32 program memories
All values and parameters can be stored
Two user levels
Modern design
Variable installation in systems
Due to amply dimensioned heatsink no fan is necessary
Connection to labeller with only two cables
Modern fail-safe electronics
Electric modular design with SMD-components
Variable labelling speed by incremental encoder or measuring light barrier
Nonstop operation with two Collamat
Remote control possible by SPC
Relay contacts for operating state indication
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2Safety advices
2.1Important warnings
Before installing and operating the Collamat 8600/9100read the following
safety instructions.
The monitor C8600/C9100 is exclusively intended to control the labeller
C8600/C9100.
Install the labeller C8600/C9100 only by a trained specialist considering the
national specific regulations of
prevention of accidents
construction of electrical and mechanical systems
noise suppression (RMI)
Take notice of the technical data of the Collamat 8600/9100. Especially the
environment conditions must be observed.
Install the Collamat 8600/9100 at a dry location, protected from splashing water.
Operate the Collamat 8600/9100 only by trained personnel.
In case of non-authorized modifications the guarantee will become void.
Before connecting non-standard products, ask your competent technical
supporter.
Peripherals to the Collamat 8600/9100 must only be connected to the mains socket
of the monitor. These devices must be approved by Collamat Stralfors AG. The
specifications of the mains socket are specified in the Technical Appendix.
2.2Danger notes
The safety symbols and the danger advices on the Collamat 8600/9100 and in this
manual must strictly be observed.
The Collamat 8600/9100 must only be set up in switched off condition.
Before connecting or disconnecting the labeller C8600/9100 to or from the monitor
switch off the monitor.
Monitor and distribution box are only allowed to be opened by authorized
personnel.
Danger of pinching hair, jewellery, ties, clothes etc. into the traction unit !
Danger of injury by cutting fingers in the paper web zone !
Danger of injury in the dancer roller zone of the Collamat 8600/9100 rewinder and
unwinder !
Danger of injury in the case of non-expert use of the Collamat 8600/9100 in the
paper stock control zone.
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2.3Symbol description
ATTENTION
Indicates danger of damaging the Collamat 8600/9100 or other system
components, with a potential consequential danger of injuries.
DANGER
Indicates an immediate hazard for persons.
DANGER
Shock hazard due to high voltage at component.
DANGER
Hazard due to high temperature component.
ATTENTION
ESD warning (ElectroStatic Discharge). The PC boards or components may only
be touched in an electrostatically protected environment.
NOTE
Important or additional information to Collamat 8600/9100 or to the
documentation.
This documentation or parts of the documentation may not be copied, duplicated or pu-
blished in any form without a written permission of Collamat Stralfors AG.
The information in this documentation reflects the state at the publication date.
Subject to technical alterations.
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3The monitor
The monitor may only be opened by trained personnel. It contains no parts to be
handled by the operator.
The monitor contains live parts. Hazard of contact due to high voltages of the
assemblies.
The monitor contains electrostatic (ESD) sensitive assemblies. Unsafe contact
may destroy these assemblies.
The monitor consists of a solid metal housing. Its front panel contains the controls. The mains switch
is installed on the back panel and is intended to connect the labeller and power. The following figure
is a front view A and a rear view B of the monitor.
Figure 1: Monitor
Legend
1. Heatsink 4. Mains switch
2. Front panel 5. Sockets
3. Cover 6. Back panel
1 2 3 4 56
AB
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3.1The controls of the monitor
The mains switch of the monitor is installed on the back panel. Before
switching on check labeller and system signals for correct connection.
All functions and data of the labeller are entered via the controls of the monitor. Monitor data and sta-
tes are indicated by a background lighted LCD-display with four lines with 20 characters each. A foil
keyboard is used to enter data. The keys have a well sensible action point allowing also correct in-
puts in a noisy environment. The controls of the monitor are shown on the following figure:
Legend
1. 4 line LCD 8. RUN LED
2. Labeling mode key 9. ESC key
3. Programming key 10. Keyboard 0...9
4. Configuration key 11. ' ' Key
5. Service indication key 12. ENTER key
6. RUN/STOP key 13. UP key
7. STOP LED 14. DOWN key
0
ESC ENTER
7 8 9
4 5 6
1 2 3
1 2 3 4 5 67 8
9 10 11 12 14 13
Collamat
STRALFORS AG
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3.1.1LCD display
The LCD-display is used to enter and indicate data and operating states of the monitor and labeller.
The background illumination increases the legibility and shows at the same time, that the monitor is
on. A cursor helps to select and enter data. Orientation arrows on the border of the LCD help to
pass through the function trees and to select menu items.
3.1.2Function keys
The monitor is operated by five function keys. A LED function display is assigned to each function
key showing that the operator is moving in an assigned function tree. In a function tree it is possible
to access to particular function through branches.
If changing from one function tree to another, the actual branch, in which the operator works, will be
temporarily memorized, so that upon a call of the previous function tree he is in the previous branch.
The particular function keys and the parameters which can be selected by each function key are
described below.
3.1.3RUN/STOP key (6)
The RUN/STOP key is used to start (RUN) or stop (STOP) the Collamat . The RUN sta-
te is indicated by a green LED (8). The STOP state is indicated by a red LED (7). In
RUN state it is not possible to change all functions, because faults could occur during la-
belling. But in STOP state all functions can be changed.
3.1.4Numerical keyboard (10)
With the numerical keys 0...9 all numerical data can be directly entered via the keyboard.
A decimal point ',' can be entered by key (11).
3.1.5ENTER key (12)
With the ENTER key the inputs are terminated. The ENTER key is also used to select
the menu item, on which the cursor is actually positioned.
0...9
ENTER
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