Collamat Etiprint Inline User manual

Content
Operating Instructions
Etiprint Inline
Dok-ID: BA-EN-01314-V.02
Release: 09/2007
These Operating Instructions are to be read before commissioning and before undertaking
any work with the machine!

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©HM Collamat AG
Etikettiersysteme
Bodenmattstrasse 34
4153 Reinach BL / Schweiz
Tel.: [phone] - 28
Fax: [phone] - 29
E-Mail: [e-mail]
Internet: www.collamat.ch
Realized by:
alphatecTechnische Dokumentationen
Basler Str. 1
79639 Grenzach-Wyhlen / Germany
www.alphatecnet.de

Etiprint Inline
0HContent
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1 General....................................................................................5
1.1 Information on these Operating Instructions..................5
1.2 Symbol explanations......................................................6
1.3 Limitation of liability........................................................7
1.4 Copyright protection.......................................................7
1.5 Spare parts ....................................................................8
1.6 Guarantee provisions.....................................................8
1.7 Customer service...........................................................8
1.8 Manufacturers declaration ............................................8
2 Safety ......................................................................................9
2.1 Intended use ..................................................................9
2.2 Responsibility of the operating company.....................10
2.3 Operating personnel ....................................................11
2.3.1 Requirements ...............................................11
2.3.2 Unauthorised persons ..................................12
2.4 Personal safety equipment ..........................................12
2.5 Work safety and special hazards.................................13
2.6 Conduct in dangerous situations or accidents.............17
2.7 Safety equipment.........................................................17
2.8 Securing against re-starting.........................................18
3 Technical data ......................................................................19
3.1 Dimensions of the Etiprint and monitor........................19
3.2 Technical data..............................................................20
3.3 Emissions.....................................................................20
3.4 Weight..........................................................................20
3.5 Performance values.....................................................21
3.6 Label roll dimensions ...................................................21
3.7 Mounting ......................................................................21
3.8 Name plate...................................................................21
4 Design and function.............................................................22
4.1 Equipment overview ....................................................22
4.2 Variants........................................................................23
4.3 Equipment design ........................................................23
4.4 Function .......................................................................23
4.5 Operating and display elements ..................................24
5 Transport, packaging and storage .....................................25
5.1 Safety information for transporting ..............................25
5.2 Symbols on the packing...............................................25
5.3 Transport inspection ....................................................26
5.4 Transport......................................................................26

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5.5 Packaging .............................................................41H27
5.6 Storage........................................................................ 27
6 Installation ........................................................................... 28
6.1 Safety .......................................................................... 28
6.2 Preparation.................................................................. 29
6.3 Requirements of the installed location........................ 30
6.4 Installation ................................................................... 31
6.5 Electrical connection ................................................... 32
6.6 Inspection after completion of the installation work .... 32
7 Commissioning and operating .......................................... 33
7.1 Safety .......................................................................... 33
7.2 Settings ....................................................................... 34
7.3 Setting the dispenser / monitor ................................... 40
7.4 Starting up................................................................... 42
7.5 Switching off................................................................ 42
8 Maintenance......................................................................... 43
8.1 Safety .......................................................................... 43
8.2 Maintenance plan........................................................ 45
8.3 Cleaning ...................................................................... 46
9 Malfunctions, repair and maintenance work .................... 47
9.1 Safety .......................................................................... 47
9.2 Re-starting after fault rectification .............................. 49
9.3 Malfunction table......................................................... 50
9.4 Performing maintenance and repair work................... 51
9.4.1 Positioning the pressure roller..................... 51
9.4.2 Adjusting the rewinder clutch force.............. 52
9.4.3 Setting the hanger spring tension................ 53
9.4.4 Changing the pressure roller ....................... 54
9.4.5 Changing the draw unit axle........................ 55
9.4.6 Setting the loop hanger switch .................... 56
9.4.7 Changing the mirror in the applicator .......... 57
9.4.8 Replacing the pull-off ledge ......................... 57
9.4.9 Adjusting the belt tension ............................ 58
9.4.10 Changing the toothed belt ........................... 59
9.4.11 Changing the drive motor ............................ 60
9.4.12 Clearing the printing head ........................... 60
10 Decommissioning and disposal ........................................ 61
11 Register of documents in the Appendix ........................... 62
Index............................................................................................. 63

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General
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1 General
1.1 Information on these Operating Instructions
These operating instructions contain important information on
handling the equipment. The prerequisite for safe working is
compliance with all the given safety information and handling
instructions.
Beyond this, the local accident prevention regulations pertaining to
the field of application of the equipment and the general safety
provisions are to be complied with.
The Operating Instructions are to be carefully read through before
commencing all work! They are a component part of the product
and must be kept in immediate proximity to the equipment for
access by personnel at any time.
When transferring the equipment to a third party, the Operating
Instructions are also to be handed over.
The illustrations in these instructions, being not necessarily to
scale, are to assist in depicting the facts and may deviate slightly
from the actual design.
In addition to these Operating Instructions, the operating
instructions for the built-in components to be found in the Appendix
also apply. The information contained therein  in particular the
safety instructions  must be observed without fail!

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General
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1.2 Symbol explanations
Warning notices Warning notices in these Operating Instructions are identified by
symbols. The notices are prefaced by signal words which express
the magnitude of the hazard.
The notices must be complied with categorically and with caution in
order to avoid accidents, personal injury and damage to property.
DANGER!
indicates a situation of immediate danger which
could lead to serious injury or death if not avoided.
WARNING!
indicates a potentially dangerous situation which
could lead to serious injury or death if not avoided.
ATTENTION!
indicates a potentially dangerous situation which
could lead to minor or slight injury if not avoided.
CAUTION!
indicates a potentially dangerous situation which
could lead to material damage if not avoided.
Tips and recommendations
NOTE!
…highlights useful tips and recommendations as
well as information concerning efficient and fault-
free operation.

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General
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1.3 Limitation of liability
All particulars and information in these Operating Instructions have
been compiled with regard to the applicable standards and
regulations, state of the art technology and our long years of
experience and expertise.
The manufacturer accepts no liability for damage cause by the
following:
Failure to observe the instructions
Non-intended use
Deployment of untrained personnel
Self-authorised modifications
Technical alterations
The use of non-approved spare parts and wear parts
The actual scope of supply can deviate from the explanations and
illustrations described herein in the case of special designs, the
availment of additional order options or due to the latest technical
alterations.
Otherwise, the liabilities agreed in the contract of supply, the
general terms and conditions of business as well as the
manufacturers conditions of supply and the statutory provisions in
force at the time of conclusion of the contract, apply.
Guarantee The manufacturer guarantees the functional capability of the
applied technology and the stated performance parameters.
The period of guarantee commences from the moment of delivery
of the equipment to the customer.
Wear parts Wear parts are all those parts which come in direct contact with the
material being processed or to be processed.
These components are excluded from guarantee and defect
claims.
1.4 Copyright protection
The Operating Instructions are confidential. They are intended
exclusively for those persons concerned with the equipment.
Assignment of the Operating Instructions to a third party without
prior written permission of the manufacturer is prohibited.
NOTE!
The information, texts, drawings, pictures and other
illustrations contained in these Operating
Instructions are copyright protected and are subject
to commercial property rights. Any improper
utilisation is liable to prosecution.
Reproduction in part or whole by any means or in any form as well
as the utilisation and/or the communication of the contents without
the explicit written consent of the manufacturer is forbidden.
Violations are liable to claims for damages. The right to all other
claims is reserved.

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General
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1.5 Spare parts
WARNING!
Risk of injury due to incorrect spare parts!
Incorrect or defective spare parts can lead to
damage, malfunctions or complete breakdown and
also prejudice safety.
Therefore:
 Only use the manufacturers original spare
parts.
Purchase spare parts from authorised dealers or directly from the
manufacturer. See page 2 for the address.
A list of spare parts and wear parts can be found in the appendix.
1.6 Guarantee provisions
The guarantee provisions can be found as a separate document in
the sales documentation.
1.7 Customer service
Our customer service is available for technical information.
Information on the appropriate contact person can be obtained at
any time by telephone, fax, e-Mail or via the internet  see
manufacturers address on page 2
Over and above this, our staff is always interested in receiving new
information arising from the application which could be valuable for
the improvement of our products.
1.8 Manufacturer’s declaration
See appendix for the manufacturers declaration (in accordance
with EC Machinery Guidelines 98/37/EC, Appendix II).

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Safety
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2 Safety
This section provides an overview of all important aspects of safety
for the optimum safeguarding of personnel and also for safe and
fault-free operation.
Failure to observe the handling instructions and safety information
given in these instructions can result in considerable danger.
2.1 Intended use
The equipment has been conceived exclusively for the intended
purpose and use as described herein.
The Etiprint Inline is a label print and dispense device for printing
and applying labels and as a rule is utilised in automated packing
lines for the printing and application of adhesive labels.
The equipment is fully automatic.
The working area of the equipment is to be guarded against
unauthorised access.
WARNING!
Danger arising from non-intended use!
Any use beyond that for which the equipment is
intended and/or any other different use can give
rise to hazardous situations.
Therefore:
 Only use the equipment for the purpose
intended.
 Adhere strictly to the information in the
Operating Manual.
 In particular, refrain from the following
applications  these are considered as non-
intended use:
 Deployment of the equipment in
unsafeguarded areas.
 Labelling of other than the aforementioned
products.
 Use of unsuitable labels.
Claims for damages of any nature arising from non-intended use
are excluded.
The operating company is solely liable for all damage resulting
from non-intended use.

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Safety
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2.2 Responsibility of the operating company
The equipment is for use in the commercial sector. The equipment
operating company is therefore subject to the legal provisions with
regard to health and safety y at work.
In addition to the safety at work information in these Operating
Instructions, the applicable safety, accident prevention and
environment protection regulations must be adhered to for the area
of deployment of the equipment. It is imperative that the operating
company:
informs itself on the applicable industrial safety regulations.
ascertains the secondary dangers when assessing a hazardous
situation which result from the special working conditions at the
site of deployment of the equipment.
implements the necessary requirements for conduct given in
the Operating Instructions for operation of the equipment at the
site of deployment.
regularly checks during the entire period of deployment of the
equipment that the Operating Instructions compiled by it
correspond to the current body of regulations.
aligns the Operating Instructions  where necessary  with the
latest legal provisions, standards and conditions of deployment.
explicitly regulates the responsibilities for the installation,
operation, maintenance and cleaning of the equipment.
ensures that all employees who work on or with the
equipment have read and understood the operating manual.
Over and above this, the operating company must, at regular
intervals, train the personnel in handling the equipment and
inform them of potential hazards.
Beyond this, the operating company is responsible for ensuring
that:
the equipment is always in a technically sound condition.
the equipment is serviced in accordance with the stated
maintenance intervals.
all safety devices are regularly inspected for completeness
and functionality.