Come.up Winch Seal Gen2 16.5 User manual

Self-Recovery Winch
Model: Seal Gen2 16.5
PN: 295615 12V 295619 12V
295628 24V 295612 24V
Introduction
 Feature
Line pull: 7,484 kg / 16,500 lb wire rope first layer
Wire rope: 11.1 mm × 27.4 m (7/16"×90′) 6 × 29 - IWRC
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly……………………………………………………....... 1 pc
．Potted control box…………………………………............................. 1 pc
．Remote control………………………………………………………….. 1 pc
．Wire rope with clevis hook……………………………..………………..1 pc
．Roller fairlead…………………………………………………………….
1 pc
．1.8 m (6′) 2 gauge battery lead……………………………………….. 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Winch and roller fairlead mountings
．It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure
the motor, drum and gearbox housing
are aligned correctly.
．Roller fairlead does not mount to the winch directly.
．The wire rope shall be wound in an under-wound orientation only.
．Eight (8) M12 x 1.75 pitch 12.9 grade w/137 N-m torque setting (maximum)
high tensile steel bolts must be used in order to sustain the loads imposed
on the winch mounting.
．Two (2) M12 x 1.75 pitch 12.9 grade w/137 N-m torque setting (maximum)
high tensile steel bolts must be used for fastening the roller fairlead into the
mounting channel.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to
the motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12V/24V DC.
 Nut fastening for motor & contactor
1. Holding the lower nut on the stub and fastening the upper nut clockwise.
2. The torque setting for nut is 14 N-m/124 lb-in.

Warning
．The winch is not intended to be used in any manner for the movement or lifting
of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Waterproof motor w/housing 12V 882883 1
Waterproof motor w/housing 24V 882884 1
2 Tie bar ki
t
882856 3
3 Motor coupling 882201 1
4 Drum bushing 880048 1
5 Drum ki
t
882202 1
6 Drum bushing 882204 1
7 Gearbox support rack 882900 1
8 Grounding lead 880009 1
9 Wire rope 882027 1
10 Clevis hook 881996 1
11 1st shaf
t
882206 1
12 3rd ring gear kit 882208 1
13 3rd stage carrier 882901 1
14 2nd stage carrier 882211 1
15 1st stage carrier 882212 1
16 1st pinion 882213 1
17 Clutch ki
t
882214 1
18 Gear box ki
t
882215 1
19 Cone brake disc kit 882216 1
20 Brake clutch base 882217 1
21 Brake cover kit 882423 1
22 Roller fairlead 880066 1
23 Mounting hardware 882854 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
26 Control box 12V 881164 1
Control box 24V 881165 1
26-1 Remote socket kit 12V 881373 1
Remote socket kit 24V 881374
26-2 Control pack 12V 881400 1
Control pack 24V 881401
Winch Assembly
2022/02/23 Ver:04