Comeup CWS-160 User manual

Baby Winch
Model: CWS-160
PN : 420999 110V 420943 230V 420456 230V 420980 240V
420989 240V 420625 220V 420467 240V 420944 220V
420788 230V 420922 230V
Introduction
XFeature
Lifting capacity:160 kg wire rope top layer
Lifting height: 30 m
Lifting speed: 14 – 22 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 4.8 mm x 31 m, except for PN:420625 1pc
．Wire rope 4 mm x 41 m for PN:420989/420467 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Power lead 1.5 mm2
x 3C x 3 m and plug for PN:420989/420467 1pc
．Pendant switch PB-317 w/cord 1.25 mm2
x 6C x 10 m 1pc
．Pendant switch PO3.5 w/cord 1.25 mm2
x 6C x 10 m for PN:420788 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Part description
．Serial number ．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
XWiring Diagram
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
Gearbox rear cover kit 880493
1 Gearbox rear cover kit for PN:420456 881352 1
2 Ratchet stopper kit 880547 1
3 Brake kit 881497 1
4 1st gear kit 881498 1
5 3rd gear kit 881499 1
6 4th gear kit 880500 1
Gear box kit 880470
7 Gear box kit for PN:420456 881353 1
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 110V~240V 880473 2
11 Over-winding bracket kit 880503 1
Wire rope 880504
12 Wire rope for PN:420989/420467 881397 1
13 Weight hook CHW-0033 880505 1
Armature core 110V 880972
Armature core 220/230V 880973
14
Armature core 240V 880974
1
15 Cooling cover 881500 1
Armature winding 110V 880512
Armature winding 220/230V 880513
16
Armature winding 240V 880514
1
Motor rear cover kit 880477
17 Motor rear cover kit for PN:420456 881350 1
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881501 1
Control panel 110V 880510
21 Control panel 220~240V 881255 1
D type resistor 110V 881509 1
21-1 D type resistor 220~240V 881502 2
21-2 Limit switch 881503 2
21-3 Diode 881504 2
22 Rubber packing 880483 1
Electric cover kit 880511
23 Electric cover kit for PN:420456 881354 1
Power lead w/3 flat pins plug 880491
24 Power lead w/3 round pins plug 880492 1
Remote control, PB-317 881601 1
25 Remote control, PO3.5 881458 1

Winch Assembly