Comeup HV-15 User manual

Hydraulic Recovery Winch
Model: HV-15
PN: 686732
Introduction
XFeature
Line pull (1st layer): 6,800 kg / 15,000 lb ( SAE J706 rating )
6,800 kg ( EN 14492-1 rating ) first layer of rope
Line speed (1st layer): 9 mpm / 30 fpm at 60 l / min (15.9 g / min)
Operation pressure: 150 bar / 2,175 psi
Brake: Drag brake and over-center valve provided for full
100% braking
Clutch (freespooling): Pull and turn extended T-handle for rapid wire
rope payout
14 mm x 27 m, 1960 N/mm2 grade,
Recommended
wire rope: A minimum breaking strength of 137 KN required
Hydraulic system: PTO/power take off unit driven pump
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Part number
．Quantity for each part
Installation
Before using the winch, make sure all components have no corrosion or
damaged; the environment should be clear and dry.
XMounting
．Winch shall be mounted on a flat and hard surface.
．Winch should be mounted as closed to center and
as perpendicular as possible to the direction of the
line pull.
．Wire rope shall be wound in an under-wound
orientation only.

．Eight (8) M12 x 1.75 pitch 12.9 grade high tensile steel bolts must be used
in order to sustain the loads imposed on the winch mounting.
．It is always preferred to use both tie bars in the final installed configuration.
．If there is a rope pileup on one end of the drum, reverse the winch to
relieve the load and move your anchor point further to the center of the
vehicle. Then you can rewind for a neat layer of the rope.
Compliance with EN 14492-1
The winch HV-8000P complies with European Standard of EN-14492:2006
Power-Driven Winches and the latest Machinery Directive: 2006/42/EC
provided that the OWNER or END USER complies with all responsibilities
described below.
1. Refer to the Instruction Manual to install winch for safe winching
operation..
2. Fit a wire rope at 14 mm x 27 m grade 1960 N/mm2 or EIPS with a
minimum breaking strength of 137 KN to comply with EN ratings;
* Rope drives with steel wire rope shall be dimensioned
*At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
*At least 1.5 layer of wire rope freeboard.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with
EN ratings;
*At least two rope windings on the drum.
*Rope attachment to withstand 2.5 x the remaining static force.
4. Fit a pressure relief valve to comply with rated capacity limiter.
5. Fit an emergency stop valve to comply with emergency stop function.
6. Fit a hook with a safety latch to comply with a safety hook.

Warning
．This winch shall only be used for vehicle recovery or for pulling and lowering
boats off trailers.
．The rated line pull and speed are based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Warranty
Comeup Industries Inc. takes the responsibility for all parts and components to
be free from defects in materials and workmanship appearing under normal
use for one year from the date of purchase.
Parts List
Ver:3
Item No. Description Part No. Qty
1 Hydraulic motor kit 880182 1
2 Over center valve 880145 1
3 Motor support rack 880279 1
4 Tie bar kit 880130 1
5 Tie bar kit 880131 1
6 Drum bushing 880282 2
7 Drum kit 880167 1
8 Connecting shaft kit 880168 1
9 Gearbox support rack 880169 1
10 2nd ring gear kit 880170 1
11 2nd stage carrier 880171 1
12 1st stage carrier 880172 1
13 1st ring gear 880173 1
14 1st shaft kit 880174 1
15 Clutch kit 880156 1
16 Gear box kit 880176 1
17 Drag brake kit 880177 1
18 Brake disc 881175 1
19 Brake spring 881128 1
20 Brake cover kit 880178 1
21 Roller fairlead 880180 1

Winch Assembly