Comeup Wolf 12.0 User manual

Worm Gear Winch
Model: Wolf 12.0
PN: 782478 12V
783415 24V 784598 24V
Introduction
Feature
Line pull: 5,443 kg / 12,00 lb wire rope first layer
Motor: 12V: 3,430 w / 4.6 hp 24V: 2,240 w / 3.0 hp
Line speed:
3.1 / 5.0 mpm , 10.1 / 16.4 fpm, 70A/12V, 50
A
/24V at no load,
0.3 / 0.7 mpm , 1.0 / 2.3 fpm, 350A/12V, 270A/24V at full
ld
Brake: Irreversible worm gear brake PLUS mechanism ratchet
wheel brake providing 100% braking
Clutch: Turn the mechanism lever for rapid wire rope payout
Wire rope: 9.5 mm × 30.5 m (3/8" × 100′) galvanized aircraft A7 x 19
Control: Handheld pendant switch powers the winch
Unpacking
．Control box…………………………….………………………………… 1pc
．Remote control………………………….………………………………. 1pc
．Wire rope with hook…………………………………………..………… 1pc
．Roller fairlead……………………………………………….…………… 1pc
．Cable tensioner……………………………………………..…………… 1pc
．1.8 m ( 6′) 2 gauge battery leads…………………………...…………. 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Mounting
．It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are
aligned correctly.
．The wire rope shall be wound in an
under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade w/44 N-m
torque setting (maximum) high tensile steel bolts must be used in order to
sustain the loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m torque setting (maximum)
high tensile steel bolts must be usedfor fastening the roller fairlead into the
mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.
．If there is a rope pileup on one end of the drum, reverse the winch to
relieve the load and move your anchor point further to the centre of the
vehicle. Then you can rewind for a neat layer of the rope.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum for
the winch only. Consult the wire rope manufacturer for wire rope rating.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Motor 12V 881778 1
Motor 24V 882469
2 Bearing kit 880323 1
3 Gearbox base kit 880324 1
4 2n
d
gear kit 880325 1
5 1s
t
shaft kit 880355 1
6 2n
d
shaft 880327 1
7 1s
t
gear kit 880356 1
8 Gearbox upper base 880329 1
9 Thrust bearing kit 880330 1
10 Worm kit 880331 1
11 Thrust bearing kit 880332 1
12 Needle bearing kit 880333 1
13 Gear box 880334 1
14 Drum kit 880357 1
15 Support rack 880336 1
16 Worm wheel kit 880337 1
17 Output shaft kit 880338 1
18 Gearbox rear cover 880339 1
19 Control box 12V 880340 1
Control box 24V 880341 1
20 Grounding lead 880009 1
21 Wire rope w/hook 880106 1
Wire rope w/hook for PN:784598 882479 1
22 Cable tensioner 880358 1
23 Tie bar kit 880359 1
24 Roller fairlead 880023 1
25 Remote control 880025 1
26 Mounting hardware 880343 1
27 Handsaver strap 880026 1
Winch Assembly
2020/12/21 Ver:9