Worm Gear Winch
Model: Wolf 12.0
PN: 782478 12V
783415 24V 784598 24V
Introduction
Feature
Line pull: 5,443 kg / 12,00 lb wire rope first layer
Motor: 12V: 3,430 w / 4.6 hp 24V: 2,240 w / 3.0 hp
Line speed:
3.1 / 5.0 mpm , 10.1 / 16.4 fpm, 70A/12V, 50
/24V at no load,
0.3 / 0.7 mpm , 1.0 / 2.3 fpm, 350A/12V, 270A/24V at full
Brake: Irreversible worm gear brake PLUS mechanism ratchet
wheel brake providing 100% braking
Clutch: Turn the mechanism lever for rapid wire rope payout
Wire rope: 9.5 mm × 30.5 m (3/8" × 100′) galvanized aircraft A7 x 19
Control: Handheld pendant switch powers the winch
Unpacking
．Control box…………………………….………………………………… 1pc
．Remote control………………………….………………………………. 1pc
．Wire rope with hook…………………………………………..………… 1pc
．Roller fairlead……………………………………………….…………… 1pc
．Cable tensioner……………………………………………..…………… 1pc
．1.8 m ( 6′) 2 gauge battery leads…………………………...…………. 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Mounting
．It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are
aligned correctly.
．The wire rope shall be wound in an
under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade w/44 N-m
torque setting (maximum) high tensile steel bolts must be used in order to
sustain the loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m torque setting (maximum)
high tensile steel bolts must be usedfor fastening the roller fairlead into the
mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.
．If there is a rope pileup on one end of the drum, reverse the winch to
relieve the load and move your anchor point further to the centre of the
vehicle. Then you can rewind for a neat layer of the rope.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V.
