Comeup DV-6s User manual

Self-Recovery Winch
Model:
DV
-
6s
PN: 854752 12V DC
854754 12V DC
Introduction
Feature
Line pull:
2
,
722
kg /
6
,0
00 lb
wire rope
first layer
Synthetic
rope
:
8
mm × 2
4
.4
m
synthetic rope
SK75
Brake:
Full Load Holding Proprietary Cone Brake
Clutch
:
Lift and turn T Bar to activate free spool
C
ontrol:
H
andheld pendant switch
Unpacking
．
．．
． Winch assembly…………………………………………………………..
1
pc
．
．．
． Control box ..…………………………………………………….............
1
pc
．
．．
． Remote control……………………………………………………………
1
pc
．
．．
．
Synthetic rope with clevis hook……………….…………………………
1
pc
．
．．
． Hawse fairlead……………………………..……………………………..
1
pc
．
．．
． 1.8 m ( 6′) 6 gauge battery leads……………...……………………….
1
pc
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others and
or damage to property
Installation
Before using the winch ensure all electrical components
are in good condition and all connections are sound.
Winch and hawse fairlead mounting
．
．．
．
It is important that the winch is mounted on a flat and
hard surface or mounting channel to ensure the motor,
drum and gearbox housing align correctly.
．
．．
．
Hawse fairlead does not mount to winch directly.
．
．．
．
The synthetic rope shall be wound in an under-wound
orientation only.
．
．．
．
Four (4) M10 x 1.50 pitch 10.9 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.

Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12vdc.
Correct method to tighten the motor & contactor nuts
1. Hold the lower nut on the stud and tighten the upper nut clockwise.
2. The torque setting for the nut is 124 lb-in.
Warning
．
．．
． The winch is not to be used for transporting or lifting of personnel.
．
．．
．
The rated line pull shown is based on the first layer of rope on the drum.
．
．．
． The rope shall remain with at least 10 wraps on the drum at all times
．
．．
． The manufacturer is not responsible for damage to the synthetic rope

Parts List
Item No. Description Part No. Qty
1 Motor 12V 881505 1
2 Tie bar kit 882256 2
3 Motor support rack 880077 1
4 Motor coupling 880078 1
5 Drum bushing 880006 1
6 Drum kit 880080 1
7 Drum bushing B 880081 1
8 Gearbox support rack 880082 1
9 Synthetic rope 882058 1
10 1
st
shaft 880084 1
11 Grounding lead 882040 1
12 3
rd
ring gear kit 880086 1
13 2
nd
stage carrier 880087 1
14 1
st
stage carrier 880088 1
15 Retaining ring 880089 1
16 1
st
& 2
nd
ring gear 880090 1
17 1
st
pinion kit 880091 1
18 Clutch kit 880092 1
19 Gear box kit 880093 1
20 Cone brake disc kit 880094 1
21 Brake clutch base 881099 1
22 Brake cover kit 880095 1
23 Hawse fairlead 882152 1
24 Mounting hardware 880097 1
25 Remote control 880025 1
26 Handsaver strap 880026 1
27 Control box 12V 882265 1
27-1 Remote socket kit 880029 1
27-2 Control pack 12V 882266 1
29 Clevis hook 881995 1

Winch Assembly