Comeup GTD-300 User manual

Heavy Duty Hoist
Model:
GTD
-
33
00
PN: 753140 12V DC
753150 24V DC
Introduction
 Feature
Line lifting: 1,500 kg / 3,300 lb wire rope first layer
Wire rope: 9.5 mm × 26.5 m (3/8" × 87′) galvanized aircraft A7 × 19
Brake: Both Mechanical cone brake and permanent motor dynamic
brakes
Control: Handheld pendant switch powers the hoist
 Unpacking
．Hoist assembly…………………………………………………………… 1 pc
．Control box……………………………………..……………………….... 1 pc
．Remote control……………………………………..…………..…………
1 pc
．Wire rope with clevis hook……………………..………..………………
1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the following information:
．Hoist PN ．Part description
．Serial number ．Replacement part number
．Quantity for each part
Installation
Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
 Hoist mounting
Eight (8) M12 x 30L 8.8 grade with 76 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.
 Wire Rope Replacement
．Feed the end of the wire rope into No. 1 anchor
hole in the drum and wind about 1/4 wrap of
rope on the drum.
Insert the wire rope into No. 2 hole and tighten
the set screw securely.
．Make sure the first layer of wire rope is tight and
maintain a freeboard at least 1.5 x rope
diameter.
．Wire rope shall be wound in an under-wound
orientation only.
．To compensate for uneven spooling and the
decrease in line pull capacity as the drum fills
up, use as short a wire rope as practical.
 Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead to
the positive (+) battery terminal. The voltage drop for the winch motor must not
exceed 10% of the nominal voltage of 12V/24V DC.
Warning
．The operator shall always work in compliance with the operating instructions.
．Overload shall be forbidden and overload protection shall be required.
．Ban on transporting persons and excessive inching shall be avoided.
．Don’t try to move obstructed loads and side-pull of load is not allowed
．The rope winding on the drum shall remain 5 wraps from the drum.

Performance Data
Lifting Load
Line Speed
Amp. Draw
Percentage Duty Cycle
min / 10 min
mpm fpm
kg / lb 12V 24V 12V 24V 12V / 24V 12V / 24V
No load
4.8
6.0
15.7
19.7
60 / 40
Cont
.
262
/
600
4.4
5.7
14.4
18.7
70 / 50
7.0
544
/
1,2
00
4.3
5.5
14.1
18.0
100 / 70
4.5
816
/
1,800
4.1
5.2
13.5
17.4
125 / 85
3.0
1,089/
2,400
3.9
5.0
12.8
15.1
140 / 95
2.5
1,134/ 2,500
3.8
4.7
12.5
15.4
165
/110
2.0
1,500/ 3,300
3.6
4.4
11.8
14.4
200 /
130
1.5
Parts List
Item No. Description Part No. Qty
1 Motor 12V 882373 1
Motor 24V 882374
2 Tie bar kit 884077 2
3 Motor support rack 881595 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 884078 1
7 Gearbox support rack 881597 1
8 1
st
shaft 884079 1
9 3
r
d
ring gear kit 882436 1
10 3
rd
stage carrier kit 881944 1
11 2
nd
stage carrier kit 881943 1
12 1
st
stage carrier kit 880107 1
13 Retaining ring 880058 1
14 1
st
& 2
nd
ring gear 880059 1
15 1
st
pinion kit 880060 1
16 Tap screw 881423 1
17 Gear box kit 882437 1
18 Brake base 882438 1
19 Cone brake disc kit 882529 1
20 Brake clutch base 883241 1
21 Brake cover kit 882470 1
22 Mounting hardware 881598 1
23 Remote control 880025 1
24 Control box 12V 884081 1
Control box 24V 884082
24-1 Remote socket kit 880029 1
24-2 Control pack 12V 884085 1
Control pack 24V 884086
25 Wire rope 884080 1
26 Clevis hook 881996 1
Hoist Assembly
2021/05/04 Ver:00