Comeup DV-9i User manual

Self-Recovery Winch
Model:
D
V
-
9
i
PN: 856360 12V 856388 24V 931795 12V
856970 12V 856389 24V 931797 24V
Introduction
Feature
Line pull: 4,082 kg / 9,000 lb wire rope first layer
Wire rope: 8.3 mm × 30.5 m (21/64" × 100′) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch to power the winch
Unpacking
．Winch assembly……………………………………………………... 1 pc
．Control box………………………………………………….………... 1 pc
．Remote control………………………………………………………. 1 pc
．Wire rope with clevis hook except for PN:856389……………….. 1 pc
．Roller fairlead………………………………………………………… 1 pc
．1.8 m ( 6′) 2 gauge battery lead…………………………………… 1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Winch and roller fairlead mountings
．It is very important that the winch will be mounted
on a flat and hard surface of mounting channel in
order to make sure the motor, drum and gearbox
housing are aligned correctly.
．Roller fairlead does not mount to the winch directly.
．The wire rope shall be wound in an under-wound
orientation only.
．Four (4) M10 x 1.50 pitch 10.9 grade with 63.8 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade with 76 N-m torque settings (maximum)
high tensile steel bolts must be used for fastening the roller fairlead into the
mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or lifting
of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
1 Motor 12V 882153 1
Motor 24V 883126
2 Bolt, washer kit 880051 1
3 Motor support rack 881779 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 881101 1
7 Gearbox support rack 881780 1
8 Grounding lead 880009 1
9 Wire rope 881987 1
10 1st shaft 880011 1
11 3rd ring gear kit 881781 1
12 3rd stage carrier 880013 1
13 3rd bushing 880014 1
14 2nd stage carrier 880015 1
15 1st stage carrier 880016 1
16 1st & 2nd ring gear 880017 1
17 1st pinion kit 880018 1
18 Clutch kit 881303 1
19 Gear box kit 881782 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 881783 1
22 Roller fairlead 880023 1
23 Mounting hardware 880125 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
26 Control box 12V 883127 1
Control box 24V 883128
26-1 Remote socket kit 12V 881373 1
Remote socket kit 24V 881374
26-2 Control pack 12V 883129 1
Control pack 24V 883130
27 Brake clutch base 881100 1
28 Clevis hook 881995 1
Winch Assembly
2021/09/17 Ver:12