Comeup CWS-160 User manual

Compact Winch
Model: CWS-160
PN : 420943 230V 420456 230V 420980 240V
420989 240V 420625 220V 420467 240V
420944 220V 420788 230V 420922 230V
Introduction
Feature
Lifting capacity:160 kg wire rope top layer
Lifting height: 30 m
Lifting speed: 14 – 22 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
Unpacking
．Winch assembly 1pc
．Wire rope 4.8 mm x 31 m, except for PN:420625 1pc
．Wire rope 4 mm x 41 m for PN:420989/420467 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Power lead 1.5 mm2
x 3C x 3 m and plug for PN:420989/420467 1pc
．Pendant switch PB-417 w/cord 1.25 mm2
x 6C x 10 m 1pc
．Pendant switch PO3.5 w/cord 1.25 mm2
x 6C x 10 m for PN:420788 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Part description
．Serial number ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Wire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
Wiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880493 1
Gearbox rear cover kit for PN:420456 881352
2 Ratchet stopper kit 880547 1
3 Brake kit 881497 1
4 1s
t
gear kit 881498 1
5 3r
d
gear kit 881499 1
6 4
th
gear kit 880500 1
7 Gear box kit 880470 1
Gear box kit for PN:420456 881353
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 110V~240V 880473 2
11 Over-winding bracket kit 880503 1
12 Wire rope 880504 1
Wire rope for PN:420989/420467 881397
13 Weight hook CHW-0033 880505 1
Weight hook CHW-0041 for PN:420456 883309
14 Armature core 220/230V 880973 1
Armature core 240V 880974
15 Cooling cover 881500 1
16 Armature winding 220/230V 880513 1
Armature winding 240V 880514
17 Motor rear cover kit 880477 1
Motor rear cover kit for PN:420456 881350
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881501 1
21 Control panel 220~240V 881255 1
21-1 D type resistor 220~240V 883328 1
21-2 Limit switch 881503 2
21-3 Diode 881504 2
21-4 D type resistor 220~240V 883329 1
22 Rubber packing 880483 1
23 Electric cover kit 880511 1
Electric cover kit for PN:420456 881354
24 Power lead w/3 flat pins plug 880491 1
Power lead w/3 round pins plug 880492
25 Remote control, PB-417 883145 1
Remote control, PO3.5 881458 1
Winch Assembly