Comeup CWL-200L User manual

Longer Rope Compact Winch
Model: CWL-200L
PN: 372846 110V 372992 220V
372856 240V 373134 230V
373436 240V 375433 240V
Introduction
XFeature
Lifting capacity: 200 kg wire rope top layer
Lifting height: 69 m
Lifting speed: 11 – 16 m/min
Motor output: 1.2kw x 12A at 110V ; 1.5kw x 7.5A at 220-240V
Brake: Electromagnetic and mechanical ratchets
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 5 mm x 71 m with weight hook CHW-0031 1pc
．Power lead 1.5 mm2
x 3C x 3 m and plug 1pc
．Pendant switch PB-317 w/cord 1.25 mm2
x 6C x 10 m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement Part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Insert the wire rope into the hole of drum and fix it with a P. T. screw, then
press the "UP" button of switch for rotate the drum in the lifting direction.
．Wind the wire rope accurately around the drum, and an irregular winding
will cause the load to be swing, thus damaging the wire and reducing the
life of the winch.
．When replacing, please refer to the following procedures.
*Pull out a R-dowel "D" from the round head pin "C".
*Pull out a round head pin "C” from hook body "A".
*Put a wire rope "B" into the hole of hook body "A", and insert a round
head pin "C" through wire rope and fixture hole of hook body "A".
*Insert an R-dower "D" into the hole of round head pin "C".
XWiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Part No. configurations
Voltage Armature
winding Armature core Voltage Control panel w/lead
100/110 V 880512 880972 110 V 3 round pins 881231
220/230 V 880518 880976 220/240
V 3 round pins 881232
240 V 880519 880977 220/240 3 flat pins 881233
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880546 1
2 Ratchet stopper kit 880547 2
3 2nd shaft 880548 1
4 3rd gear kit 880549 1
5 Brake kit 881516 1
6 Tie bar kit 880575 1
7 Tie bar kit A 880576 2
8 Wire rope 880577 1
9 Weight hook 880384 1
10 Gearbox support rack kit 880555 1
11 Output shaft kit 880556 1
12 Drum kit 881520 1
13 Motor coupling kit 881553 1
14 Motor support rack kit 880558 1
15 Torque shaft kit 881517 1
16 Motor housing kit 880561 1
17 Carbon brush holder kit 880472 1
Carbon brush 220/230/240V 880563
18 Carbon brush 110V 880473 2
19 Armature core As arranged 1
20 Cooling cover 880564 1
21 Armature winding As arranged 1
22 Motor rear cover kit 880566 1
23 Terminal upper cover 880535 1
24 Control panel w/lead As arranged 1
25 Lower plate 880567 1
26 Remote control, PB-317 881601 1
27 P type hanger kit 881574 1

V

Winch Assembly