Comeup Seal Gen2 9.5 User manual

Winch Assembly
Self-Recovery Winch
Model:
Seal
G
en2
9
.5
PN: 295950 12V DC
Introduction
 Feature
Line pull: 4,309 kg / 9,500 lb wire rope first layer
Wire rope: 8.7 mm × 30.5 m (11/32"×100′) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly…………………………………………………….......
1 pc
．Control box………………………………………….............................
1 pc
．Remote control…………………………………………………………..
1 pc
．Wire rope with hook……………………………………………………..
1 pc
．Roller fairlead…………………………………………………………….
1 pc
．1.8 m (6′) 2 gauge battery lead………………………………………..
1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment
should be clear and dry.
 Winch and roller fairlead mountings
 It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure
the motor, drum and gearbox housing are
aligned correctly.

 Roller fairlead does not mount to the winch
directly.
 The wire rope shall be wound in an under-wound
orientation only.
 Four (4) M10 x 1.50 pitch 10.9 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
 Two (2) M12 x 1.75 pitch 8.8 grade with 76 N-m torque settings
(maximum) high tensile steel bolts must be used for fastening the roller
fairlead into the mounting channel.
 Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor must
not exceed 10% of the nominal voltage of 12V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Waterproof motor w/housing 12V 882519 1
2 Forward Tie bar kit 882521 1
3 Reverse Tie bar kit 882522 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 881521 1
7 Gearbox support rack 882523 1
8 Grounding lead 880009 1
9 Wire rope w/hook 880112 1
10 1
st
shaft 880011 1
11 3
rd
ring gear kit 880114 1
12 3
rd
stage carrier 880115 1
13 2
nd
stage carrier 880116 1
14 1
st
stage carrier 880117 1
15 1
st
& 2
nd
ring gear 880118 1
16 1
st
pinion 880119 1
17 Clutch kit 881564 1
18 Gear box kit 882524 1
19 Cone brake disc kit 880122 1
20 Brake clutch base 881100 1
21 Brake cover kit 882525 1
22 Roller fairlead 880023 1
23 Mounting hardware 880024 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
26 Control box 12V 881164 1
26-1 Remote socket kit 12V 881373 1
26-2 Control pack 12V 881400 1