Comeup CWS-80 User manual

Baby Winch
Model: CWS-80
PN: 422390 220V
422386 220V
422915 230V
Introduction
XFeature
Lifting capacity: 80 kg wire rope top layer
Lifting height: 23 m
Lifting speed: 18 – 30 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 4 mm x 24 m 1pc
．Wight hook CHW-0032 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Pendant switch CPB-313 w/cord 1.25mm2
x 6C x 10m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Put a new wire rope through the hole of the round plate of weight hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
XWiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880565 1
2 Ratchet stopper kit 880506 1
3 1st gear kit 881566 1
4 Brake kit 881567 1
5 3rd gear kit 880469 1
6 Gear box kit 881568 1
7 Hanger kit 880471 1
8 Carbon brush holder 880472 1
9 Carbon brush 110V~240V 880473 2
10 Over-winding bracket kit 880474 1
11 Wire rope 880449 1
12 Weight hook CHW-0032 880475 1
13 Armature core 880971 1
14 Cooling cover 881500 1
15 Armature winding 880489 1
16 Motor rear cover kit 880477 1
17 Reverse winding shaft kit 881256 1
18 Output shaft kit 881569 1
19 Drum kit 881570 1
20 Control panel 220~240V 880482 1
20-1 D type resistor 220~240V 881502 2
20-2 Limit switch 881503 2
20-3 Diode 881504 2
21 Rubber packing 880483 1
22 Electric cover kit 880484 1
23 Power lead w/3 round pins plug 880492 1
24 Remote control , CPB-313 880486 1

Winch Assembly

Baby Winch
Model: CWS-160
PN: 420532 220V 420937 230V
420377 220V
Introduction
XFeature
Lifting capacity:160 kg wire rope top layer
Lifting height: 30 m
Lifting speed: 14 – 22 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 4.8 mm x 31 m 1pc
．Wire rope 4 mm x 41 m for PN:420377 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Pendant switch CPB-313 w/cord 1.25 mm2
x 6C x 10m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
XWiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880493 1
2 Ratchet stopper kit 880547 1
3 Brake kit 881497 1
4 1st gear kit 881498 1
5 3rd gear kit 881499 1
6 4th gear kit 880500 1
7 Gear box kit 880470 1
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 100V~240V 880473 2
11 Over-winding bracket kit 880503 1
Wire rope 880504
12 Wire rope for PN:420377 881397 1
13 Weight hook CHW-0033 880505 1
14 Armature core 220/230V 880973 1
15 Cooling cover 881500 1
16 Armature winding 220/230V 880513 1
17 Motor rear cover kit 880477 1
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881501 1
21 Control panel 220~240V 881255 1
21-1 D type resistor 220~240V 881502 2
21-2 Limit switch 881503 2
21-3 Diode 881504 2
22 Rubber packing 880483 1
23 Electric cover kit 880511 1
24 Power lead w/3 round pins plug 880492 1
25 Remote control, CPB-313 880486 1

Winch Assembly

Baby Winch
Model: CWS-230
PN:421517 220V 421820 230V
421387 100V 421393 110V
Introduction
XFeature
Lifting capacity: 230 kg wire rope top layer
Lifting height: 24 m
Lifting speed: 9 – 14 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 5 mm x 25 m 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Power lead 2.0 mm2
x 3C x 5 m and plug for PN:421396 1pc
．Pendant switch CPB-313 w/cord 1.25 mm2
x 6C x 10 m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
XWiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880493 1
2 Ratchet stopper kit 880547 1
3 Brake kit 881507 1
4 1st gear kit 881498 1
5 3rd gear kit 881508 1
6 4th gear kit 880500 1
7 Gear box kit 880470 1
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 100V~240V 880473 2
11 Over-winding bracket kit 880503 1
12 Wire rope 880960 1
13 Weight hook CHW-0033 880505 1
Armature core 100/110V 880972
14 Armature core 220/230V 880973 1
15 Cooling cover 881500 1
Armature winding 100/110V 880512
16 Armature winding 220/230V 880513 1
17 Motor rear cover 880477 1
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881501 1
Control panel 110V 880510
21 Control panel 220~240V 881255 1
D type resistor 100/110V 881509 1
21-1 D type resistor 220~240V 881502 2
21-2 Limit switch 881503 2
21-3 Diode 881504 2
22 Rubber packing 880483 1
23 Electric cover kit 880511 1
Power lead w/3 round pins plug 880492
24 Power lead w/2 flat pins plug 880490 1
25 Remote control , CPB-313 880486 1

Winch Assembly

Baby Winch
Model: CWS-300
PN: 422013 220V
422138 230V
Introduction
XFeature
Lifting capacity: 300 kg wire rope top layer
Lifting height: 24 m
Lifting speed: 9 – 13 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 4.8 mm x 25 m (A7X19) 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Pendant switch CPB-313 w/cord 1.25 mm2
x 6C x 10 m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
XWiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880493 1
2 Ratchet stopper kit 880547 1
3 Brake kit 881507 1
4 1st gear kit 881498 1
5 3rd gear kit 881508 1
6 4th gear kit 880500 1
7 Gear box kit 880470 1
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 220/230/240V 880563 2
11 Over-winding bracket kit 880503 1
12 Wire rope 881244 1
13 Weight hook CHW-0033 880505 1
14 Armature core 220/230V 880976 1
15 Cooling cover 881500 1
16 Armature winding 220/230V 880518 1
17 Motor rear cover kit 880477 1
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881575 1
21 Control panel 220~240V 881255 1
21-1 D type resistor 220~240V 881502 2
21-2 Limit switch 881503 2
21-3 Diode 881504 2
22 Rubber packing 880483 1
23 Electric cover kit 880511 1
24 Power lead w/3 round pins plug 880492 1
25 Remote control, CPB-313 880486 1

Winch Assembly