Comeup DV-6000L User manual

Self-Recovery Winch
Model: DV
-
60
0
0
L
PN: 852806 12V DC
854526 24V DC
Introduction
XFeature
Line pull: 2,722 kg / 6,000 lb wire rope first layer
Wire rope: 7.1 mm × 30.5 m (9/32" × 100′) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
XUnpacking
．Winch assembly………………………………………………………….. 1 pc
．Control box………………………………………................................... 1 pc
．Remote control…………………………………………………………… 1 pc
．Wire rope with hook……………………………………………………… 1 pc
．Roller fairlead…………………………………………………………….. 1 pc
．1.8 m ( 6′) 4 gauge battery lead……………...………………….......... 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the following information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantit
y
for each
p
art
Installation
Before using the winch, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
XWinch and roller fairlead mountings
．It is very important that the winch will be mounted on a
flat and hard surface of mounting channel in order to
make sure the motor, drum and gearbox housing are

aligned correctly.
．Roller fairlead does not mount to the winch directly.
．The wire rope shall be wound in an under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．Two (2) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead to
the positive (+) battery terminal. The voltage drop for the winch motor must not
exceed 10% of the nominal voltage of 12/24V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
Motor 12V 881505
1 Motor 24V 881506 1
2 Tie bar kit 880142 2
3 Motor support rack 880077 1
4 Motor coupling 880078 1
5 Drum bushing 880006 1
6 Drum kit 880105 1
7 Drum bushing B 880081 1
8 Gearbox support rack 880082 1
9 Wire rope w/hook 881060 1
10 1st shaft 881229 1
11 Grounding lead 880085 1
12 3rd ring gear kit 880086 1
13 2nd stage carrier 880087 1
14 1st stage carrier 880088 1
15 Retaining ring 880089 1
16 1st & 2nd ring gear 880090 1
17 1st pinion kit 880091 1
18 Clutch kit 880092 1
19 Gear box kit 880093 1
20 Cone brake disc kit 880094 1
21 Brake clutch base 881099 1
22 Brake cover kit 880095 1
23 Roller fairlead WA-0510 880023 1
24 Mounting hardware 880097 1
25 Remote control WA-0310 880025 1
26 Handsaver strap 880026 1
Control box 12V 880098
27 Control box 24V 880099 1
27-1 Remote socket kit 881289 1
Control pack 12V 881446
27-2 Control pack 24V 881447 1
28 Base plate kit 881514 1

Winch Assembly