Comeup CWS-80 User manual

Compact Winch
Model: CWS-80
PN: 422303 110V 422774 220V 422287 230V 423766 240V
422600 230V 422384 240V 422181 230V 422677 220V
422182 230V 420610 230V
Introduction
Feature
Lifting capacity: 80 kg wire rope top layer
Lifting height: 23 m
Lifting speed: 18 – 30 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
Unpacking
．Winch assembly 1pc
．Wire rope 4 mm x 24 m, except for PN 422677 1pc
．Wire rope 3.2 mm x 36 m for PN:422384 / 422182 / 420610 1pc
．Wight hook CHW-0032, except for PN 422677 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Pendant switch PB-417 w/cord 1.25mm2
x 6C x 10m 1pc
．Pendant switch PO3.5 w/cord 1.25mm2
x 6C x 10m
for PN: 422181 / 422182 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Wire rope replacement
．Put a new wire rope through the hole of the round plate of weight hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
Wiring Diagram
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880565 1
Gearbox rear cover kit for PN:422600 881348
2 Ratchet stopper kit 880506 1
3 1st gear kit 881566 1
4 Brake kit 881567 1
5 3rd gear kit 880469 1
6 Gear box kit 881568 1
Gear box kit for PN:422600 881571
7 Hanger kit 880471 1
8 Carbon brush holder 880472 1
9 Carbon brush 110V~240V 880473 2
10 Over-winding bracket kit 880474 1
11 Wire rope 880449 1
Wire rope for PN:422384 / 422182 / 420610 881420
12 Weight hook CHW-0032 880475 1
Weight hook CHW-0040 for PN:422600 883308
13 Armature core , 110V 880970 1
Armature core , 220/230/240V 880971
14 Cooling cover 881500 1
15 Armature winding , 110V 880488 1
Armature winding , 220/230/240V 880489
16 Motor rear cover kit 880477 1
Motor rear cover kit for PN:422600 881350
17 Reverse winding shaft kit 881256 1
18 Output shaft kit 881569 1
19 Drum kit 881570 1
20 Control panel 110V 881199 1
Control panel 220~240V 880482
20-1 D type resistor 110V 881509 1
D type resistor 220~240V 881502 2
20-2 Limit switch 881503 2
20-3 Diode 881504 2
21 Rubber packing 880483 1
22 Electric cover kit 880484 1
Electric cover kit for PN:422600 881351
23 Power lead w/3 round pins plug 880492 1
Power lead w/3 flat pins plug for PN:422384 880491
24 Remote control , PB-417 883145 1
Remote control , PO3.5 for PN: 422181 / 422182 881458 1
Winch Assembly
2021/06/10 Ver:12