Comeup GIO 100s User manual

Self-Recovery Winch
Model:
G
I
O
100s
PN: 853839 12V DC
Introduction
 Feature
Line pull: 4,535 kg / 10,000 lb synthetic rope first layer
Synthetic rope: 10 mm × 26 m (3/8” x 85.3’) synthetic rope
Brake: Exclusive brake design with No. 37C device
Clutch: Turn the mechanism lever for rapid rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly……………………………………………………........
1 pc
．Control box…………………………………………..............................
1 pc
．Remote control………………………………………………………….. 1 pc
．Synthetic rope with clevis hook……………………………………….. 1 pc
．Hawse fairlead……………………………………………………………1 pc
．1.8 m (6′) 2 gauge battery lead…………………………………………
1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment
should be clear and dry.
 Winch and hawse fairlead mountings
 It is very important that the winch will be
mounted on a flat and hard surface of
mounting channe in order to make sure
the motor, drum and gearbox housing are
aligned correctly.
 Hawse fairlead does not mount to the winch directly.
 The synthetic rope shall be wound in an under-wound orientation only.
 Four (4) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
 Two (2) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used for fastening the roller
fairlead into the mounting channel.
 Wiring Diagram
．Connect control ground to the motor.
．Attach the ground lead firmly to the negative (–) battery terminal and
power lead to the positive (+) battery terminal. The voltage drop for the
winch motor must not exceed 10% of the nominal voltage of 12V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 10 wraps from the drum to
support the rated load.
．Manufacturer is not responsible for the results of misuse, misapplication,
faulty installation or abuse of synthetic rope in any way.
Parts List
Item No. Description Part No. Qty
1 Waterproof motor w/housing 12V 883202 1
2 Tie bar kit 883641 2
3 Brake clutch base kit 883206 1
4 Drum bushing 880006 2
5 Drum kit 883207 1
6 Cone brake disc kit 883208 1
7 Gearbox support rack 883209 1
8 Grounding lead 883210 1
9 Synthetic rope 883272 1
10 1st shaft 883214 1
11 ring gear kit 883215 1
12 3rd stage carrier 883216 1
13 2nd stage carrier 883217 1
14 1st stage carrier 883218 1
15 1st pinion 883219 1
16 Clutch kit 883220 1
17 Gear box kit 883221 1
18 Hawse fairlead 883622 1
19 Mounting hardware 883223 1
20 Remote control 880025 1
21 Handsaver strap 880026 1
22 Control box 12V 883637 1
22-1 Remote socket kit 883235 1
22-2 Control pack 12V 883639 1
23 Clevis hook 881996 1
Winch Assembly
2022/03/10 Ver:03