Comeup DV-15 User manual

Self-Recovery Winch
Model: DV-15
PN: 857326 12V 857329 12V
857433 24V 857437 24V
Introduction
XFeature
Line pull: 6,804 kg / 15,000 lb wire rope first layer
Wire rope: 11.1 mm × 27 m (7/16" × 89′) galvanized aircraft
6 × 29 - IWRC
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
XUnpacking
．Winch assembly……………………………………………………… 1
p
c
．Detachable control box……………………………………………… 1
p
c
．Remote control………………………………………………………. 1 pc
．Wire rope with hook except for PN:857329 & 857437…………... 1 pc
．Roller fairlead………………………………………………………… 1 pc
．1.8 m ( 6′) 2 gauge battery lead…………………………………… 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWinch and roller fairlead mountings
．It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are aligned
correctly.
．Roller fairlead does not mount to the winch

directly.
．The wire rope shall be wound in an under-wound orientation only.
．
Eight (8) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．
Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
Motor 12V 881296
1 Motor 24V 881297 1
2 Tie bar kit 880045 3
3 Motor support rack 880046 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 880049 1
7 Gearbox support rack 880050 1
8 Grounding lead 880009 1
9 Wire rope w/hook 881246 1
10 1st shaft 880053 1
11 3rd ring gear kit 880054 1
12 3rd stage carrier 881944 1
13 2nd stage carrier 881943 1
14 1st stage carrier 880107 1
15 Retaining ring 880058 1
16 1st & 2nd ring gear 880059 1
17 1st pinion 880060 1
18 Clutch kit 880061 1
19 Gear box kit 880062 1
20 Brake base 880063 1
21 Cone brake disc kit 880021 1
22 Brake cover kit 880065 1
23 Roller fairlead 880066 1
24 Mounting hardware 880067 1
25 Remote control 880126 1
26 Handsaver strap 880026 1
Detachable control box 12V 881164
27 Detachable control box 24V 881165 1
Remote socket kit 12V 881373
27-1 Remote socket kit 24V 881374 1
Detachable control pack 12V 881400
27-2 Detachable control pack 24V 881401 1
28 Brake clutch base 881434 1

Winch Assembly