Comeup DV-18 User manual

Self-Recovery Winch
Model: D
V
-
18
PN: 851838 24V DC
851823 12V DC
Introduction
Feature
Line pull: 8,181 kg / 18,000 lb wire rope first layer
Wire rope: 12.7 mm × 25 m (1/2" × 82′) 6 × 29 - IWRC
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Unpacking
．Winch assembly……………………………………………………… 1
p
c
．Detachable control box……………………………………………… 1
p
c
．Remote control………………………………………………………. 1 pc
．Wire rope with clevis hook………….………………………………. 1 pc
．Roller fairlead………………………………………………………… 1 pc
．1.8 m ( 6′) 2 gauge battery lead…………………………………… 1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Winch and roller fairlead mountings
．
It is very important that the winch will be mounted
on a flat and hard surface of mounting channel
in order to make sure the motor, drum and
gearbox housing are aligned correctly.
．Roller Fairlead does not mount to the winch
directly.
．The wire rope shall be wound in an under-wound orientation only.
．
Eight (8) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
1 Motor 24V 881927 1
Motor 12V 882502
2 Tie bar kit 880045 3
3 Motor support rack 880046 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 881928 1
7 Gearbox support rack 880050 1
8 Grounding lead 880009 1
9 Wire rope 881929 1
10 1s
t
shaft 881930 1
11 3r
d
ring gear kit 880054 1
12 3r
d
stage carrier 881944 1
13 2n
d
stage carrier 881943 1
14 1s
t
stage carrier 880107 1
15 Retaining ring 880058 1
16 1s
t
& 2n
d
ring gear 880059 1
17 1s
t
pinion 880060 1
18 Clutch kit 880061 1
19 Gear box kit 880062 1
20 Brake base 880063 1
21 Cone brake disc kit 880021 1
22 Brake cover kit 880065 1
23 Roller fairlead 880066 1
24 Mounting hardware 880067 1
25 Remote control 880126 1
26 Handsaver strap 880026 1
27 Control box 12V 881164
Control box 24V 881165 1
27-1 Remote socket kit 12V 881373
Remote socket kit 24V 881374 1
27-2 Control pack 12V 881400
Control pack 24V 881401 1
28 Brake clutch base 881434 1
29 Clevis hook 881996 1
Winch Assembly