Comeup GTD-800 User manual

Heavy Duty Hoist
Model: GTD-800
PN: 750925 12V
750955 24V
Introduction
Feature
Line lifting:
362 kg / 800 lb wire rope first layer
Wire rope:
4.0 mm × 18.3 m (5/32" × 60′) galvanized aircraft A7 × 19
Brake:
Mechanical spring applied and permanent motor
dynamic brakes together
Control:
Handheld pendant switch powers the hoist
Unpacking
．Hoist assembly……………………………………………………………
1 pc
．Control box………………………………………...................................
1 pc
．Remote control……………………………………………………………
1 pc
．Wire rope with hook………………………………………………………
1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the following information:
．Hoist PN
．Part description
．Serial number
．Replacement part number
．Quantity for each part
Installation
Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
Hoist mounting
Four (4) M8 x 25L 8.8 grade with 22 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.

Wire Rope Replacement
．Feed the end of the wire rope into anchor hole in the drum and make a
self-circle on the anchor pocket. Insert a wedge in the self-circle and tighten
the rope for securing purpose.
．Make sure the first layer of wire rope is tight and maintain a freeboard at least
1.5 x rope diameter.
．Wire rope shall be wound in an under-wound orientation only.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead to
the positive (+) battery terminal. The voltage drop for the winch motor must not
exceed 10% of the nominal voltage of 12V/24V DC.

Warning
．The operator shall always work in compliance with the operating instructions.
．Overload shall be forbidden and overload protection shall be required.
．Ban on transporting persons and excessive inching shall be avoided.
．Don’t try to move obstructed loads and side-pull of load is not allowed
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No.
Description
Part No.
Qty
1
Motor 12V
882417
1
Motor 24V
882288
2
Motor couple kit
880988
1
3
Drum bushing
880990
2
4
Drum kit
882319
1
5
Tie bar kit
881007
1
6
Tie bar kit
881008
2
7
Gearbox support rack
880994
1
8
3rd stage carrier
880995
1
9
2nd stage carrier
880996
1
10
1st stage carrier
881009
1
11
2nd ring gear kit
880998
1
12
1st shaft kit
881010
1
13
Gearbox kit
882418
1
14
Gearbox rear cover kit
882320
1
15
Remote control
880025
1
16
Control box 12V
882313
1
Control box 24V
882314
16-1
Remote socket kit
880029
1
16-2
Control pack 12V
882315
1
Control pack 24V
882316
17
Mounting hardware
882545
1
18
Wire rope w/hook
882321
1

Hoist Assembly