Comeup DS-9.5i User manual

Self-Recovery Winch
Model: Sea
l
D
S
-
9.5
i
PN: 299368 12V DC
Introduction
XFeature
Line pull: 4,309 kg / 9,500 lb wire rope first layer
Wire rope: 8.7 mm × 30.5 m (11/32"×100′) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
XUnpacking
．Winch assembly……………………………………………………....... 1 pc
．Bridge control box………………………………………….................. 1 pc
．Remote control………………………………………………………….. 1 pc
．Wire rope with hook…………………………………………………….. 1 pc
．Roller fairlead…………………………………………………………….1 pc
．1.8 m (6′) 2 gauge battery lead……………………………………….. 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWinch and roller fairlead mountings
xIt is very important that the winch will be
mounted on a flat and hard surface of mounting
channel in order to make sure the motor, drum
and gearbox housing are aligned correctly.
xRoller fairlead does not mount to the winch
directly.

xThe wire rope shall be wound in an under-wound
orientation only.
xFour (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used
in order to sustain the loads imposed on the winch mounting.
xTwo (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used
for fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor must
not exceed 10% of the nominal voltage of 12V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Ver:0
Item No. Description Part No. Qty
1 Motor 12V 881483 1
2 Tie bar kit 880349 2
3 Motor support rack 881562 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 880109 1
7 Gearbox support rack 881563 1
8 Grounding lead 880009 1
9 Wire rope w/hook 880112 1
10 1st shaft 880011 1
11 3rd ring gear kit 880114 1
12 3rd stage carrier 880115 1
13 2nd stage carrier 880116 1
14 1st stage carrier 880117 1
15 1st & 2nd ring gear 880118 1
16 1st pinion 880119 1
17 Clutch kit 881564 1
18 Gear box kit 880121 1
19 Cone brake disc kit 880122 1
20 Brake cover kit 880123 1
21 Roller fairlead 880023 1
22 Mounting hardware 880125 1
23 Remote control 880126 1
24 Handsaver strap 880026 1
25 Bridge control box 12V 880351 1
25-1 Remote socket kit 12V 880113 1
25-2 Bridge control pack 12V 881413 1
26 Brake clutch base 881100 1
27 Damper 881557 1
28 Gloves 881558 1
29 Motor side cover 881222 1

Winch Assembly