Comeup Rhino 12 User manual

Electric Recovery Winch
Model: Rhino 12
PN: 851212 12V DC
851224 24V DC
Introduction
XFeature
Line pull: 5,440 kg / 12,000 lb single line ( SAE J706 rating)
5,100 kg single line (EN 14492-1 rating)
Brake: Automatic, full load cone brake
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Recommended
wire rope: * 12 mm x 21.4 m, 1,960 N/mm2 grade with a minimum
breaking strength of 100.5 KN required for EN 14492-1
rating
* 1/2” x 100’, EIPS grade with a minimum breaking strength
of 22,552 lbf required for SAE J706 rating
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XMounting
．Winch shall be mounted on a flat and hard
surface.
．Winch should be mounted as closed to center
and as horizontal as possible to the direction
of the line pull.
．Wire rope shall be wound in an under-wound
orientation only.
．Eight (8) M12 X 1.75 pitch 8.8 grade w/76 N-m
torque setting (maximum) high tensile steel
bolts must be used in order to sustain the
loads imposed on the winch mounting.
．Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m torque setting (maximum)
high tensile steel bolts must be used for fastening the roller fairlead into
the mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.
Compliance with EN 14492-1
The winch complies with European Standard of EN 14492:2006
Power-Driven Winches, CE Machinery Directive 2006/42/EC and CE EMC
Directive 2004/108/EC provided that the OWNER or END USER complies
with all responsibilities described below.

1. Refer to the Instruction Manual to install winch for safe winching
operation.
2. Fit the recommended wire rope to comply with EN ratings:
* Rope drives with steel wire rope shall be dimensioned
*At least 2:1 wire rope working coefficient for the first rope layer.
* At least 10:1 D/d ratio to the centre of the rope
*Drum freeboard shall be at least 1.5 x rope diameter.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with
EN ratings;
*At least two rope windings on the drum.
*Rope attachment to withstand 2.5 x the remaining static force.
4. Fit an emergency stop switch to comply with emergency stop function.
5. Fit a hook with a safety latch to comply with a safety hook.
XWiring Diagram
．Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC
．The over-load protector built in the control box shall be manually reset after
reducing the load.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum for
the winch only, consult the wire rope manufacturer for wire rope rating.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
Motor 12V 882439
1 Motor 24V 882440 1
2 Tie bar kit 881583 2
3 Motor support rack kit 881595 1
4 Motor coupling 880047 1
5 Drum bushing 880048 2
6 Drum kit 881596 1
7 Gearbox support rack 881597 1
8 Grounding lead 880009 1
9 1st shaft 880053 1
10 3rd ring gear kit 882436 1
11 3rd stage carrier kit 881944 1
12 2nd stage carrier kit 880104 1
13 1st stage carrier kit 880107 1
14 C ring 880058 1
15 1st & 2nd ring gear 880059 1
16 1st pinion kit 880060 1
17 Clutch kit 880061 1
18 Gear box kit 882437 1
19 Brake base 882438 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 882423 1
22 Roller fairlead 882481 1
23 Mounting hardware 881598 1
24 Remote control 880126 1
Control box 12V 881645
25 Control box 24V 881646 1
Remote socket kit 12V 881589
25-1 Remote socket kit 24V 881590 1
Control pack 12V 881647
25-2 Control pack 24V 881648 1
26 Brake clutch base 881434 1

Winch Assembly