Comeup CWG-500TH User manual

Electric Winch
Model: CWG-500TH
PN:155510 380V50Hz
155520 400V50Hz
155580 415V50Hz
Introduction
XFeature
Lifting capacity: 500 kg wire rope top layer
Lifting height: 127 m
Lifting speed: 19-34 m/min at 50Hz
Brake: Electromagnetic spring-applied failsafe brake
Control: Pendant switch powers the winch
XUnpacking
．Winch assembly 1pc
．Wire rope 8 mm x 130 m w/hook 1pc
．Low voltage control ass’y LV-320 1pc
．Pendant switch PB-306 w/cord 1.25 mm2
x 3C x 3 m 1pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part

Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XPerformance
XWiring Diagram
Winch Model CWG-500TH
Motor kw x p 3.7 x 2
Size (mm) 8
Recommend
Wire Rope Breaking (kg) 2,970
Rated Load
(kg) 50Hz 893 Rated Load (kg) 50Hz 789 Rated Load (kg) 50Hz 707
Speed
(m/min) 50Hz 19 Speed (m/min) 50Hz 22 Speed (m/min) 50Hz 24
1st
Layer
Rope-Winding Cumulating
Sum (m) 14
2nd
Layer
Rope-Winding
Cumulating Sum (m) 30
3rd
Layer
Rope-Winding
Cumulating Sum (m) 48
Rated Load
(kg) 50Hz 641 Rated Load (kg) 50Hz 586 Rated Load (kg) 50Hz 540
Speed
(m/min) 50Hz 27 Speed (m/min) 50Hz 29 Speed (m/min) 50Hz 32
4th
Layer
Rope-Winding Cumulating
Sum (m) 67
5th
Layer
Rope-Winding
Cumulating Sum (m) 89
6rd
Layer
Rope-Winding
Cumulating Sum (m) 112
Rated Load
(kg) 50Hz 500
Speed
(m/min) 50Hz 34
7rd
Layer Rope-Winding Cumulating
Sum (m) 130

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item
No. Description Part No. Qty
Induction motor kit 380V 881734 1
Induction motor kit 400V 881956 1
1 Induction motor kit 415V 882059 1
2 Motor support rack kit 881031 1
3 Drum kit 881735 1
4 Connect shaft kit 881736 1
5 Tie bar kit 881737 2
6 Gearbox support rack kit 881035 1
7 2nd stage carrier kit 880907 1
8 1st stage carrier kit 880909 1
9 Gear box kit 880910 1
10 1st shaft kit 880911 1
11 Gearbox rear cover kit 881738 1
Brake kit 380V 881745 1
Brake kit 400V 881957 1
12 Brake kit 415V 882060 1
12-1 Brake disc 880751 1
Brake coil 380V 880769 1
Brake coil 400V 881364 1
12-2 Brake coil 415V 882061 1
13 Brake rear cover kit 881739 1
14 Wire rope w/hook 8 mm x 130 m 881740 1
Low voltage control ass’y LV-320, 380V 881821 1
Low voltage control ass’y LV-320, 400V 881822 1
15 Low voltage control ass’y LV-320, 415V 881823 1
15-1 Remote control, PB-306 881048 1
16 Base plate kit 881741 1

Winch Assembly