Comeup ATV-1500 User manual

ATV Winch
Model: ATV-1500
PN: 122391 12V DC
Introduction
XFeature
Line pull: 680 kg / 1,500 lb wire rope first layer
Wire rope: 4 mm x 15.2 m (5/32" x 50') galvanized aircraft A7 × 19
Brake: Mechanical and dynamic brake for 100% braking
Clutch: Turn the shifter for rapid wire rope payout
Control: Handlebar trigger switch to power the winch
XUnpacking
．Winch assembl
y
…………………………………………………….. 1
p
c
．Handlebar tri
gg
er switch kit ………………………………………. 1 pc
．4 wa
y
roller fairlead…………………………………………………. 1 pc
．Wire ro
p
e with safet
y
hook…………………………………………. 1 pc
．Colour coded wirin
g
s and 6
g
au
g
e batter
y
lead ………………… 1 pc
．Base
p
late …………………………………………………………… 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.

XWire rope replacement
．It is very important that the winch will be mounted
on a flat and hard surface of mounting channel in
order to make sure the motor, drum and gearbox
housing are aligned correctly.
．Roller fairlead does not mount to winch directly.
．The wire rope shall be wound in an under-wound
orientation only.
．Four (4) M8 x 25L 8.8 grade high tensile steel bolts must be used in order
to sustain the loads imposed on the winch mounting.
．Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 5.7 N-m / 50 lb-in.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The pulling capacity shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Handlebar Trigger Switch Mounting
Handlebar mounted trigger switch can be operated without removing your
hand from the grip.
Parts List
Ver:18
Item No. Description Part No. Qty
1 Motor 12V 880244 1
2 Motor support rack 880246 1
3 Motor couple kit 880245 1
4 Drum bushing 880247 2
5 Drum kit 880248 1
6 Tie bar kit 880249 3
7 Gearbox support rack 880250 1
8 Ring gear 880251 1
9 3rd stage carrier 880252 1
10 2nd stage carrier 880253 1
11 1st stage carrier 880254 1
12 1st shaft kit 880255 1
13 Gearbox & shifter kit 880256 1
14 Wire rope w/hook 880257 1
15 Roller fairlead 880231 1
16 Base plate 880232 1
17 Contactor pack 881039 1
17-1 Contactor w/leads 880258 1
17-2 Quick connector kit 880259 1
17-3 Quick connector kit A 880260 1
18 Handlebar trigger switch kit 881559 1
19 Mounting hardware 880262 1
20 Handlebar hardware 881561 1
21 Boot kit 880263 1
22 Handsaver strap 880026 1

Winch Assembly