Concept2 DYNO User manual

11/01
1. Open the three boxes and remove all the parts. Lay out the parts as shown
below before beginning assembly. Call Concept2 if any parts are missing.
Parts List
1 Monorail Assembly PN5100
2 Flywheel Assembly
3 Carriage Assembly
4 Force Monitor Assembly
5 Push ide Foot Assembly PN5130
6 Pull ide Foot PN5131
7 Pull ide Leg PN5122
8 Push ide eat Assembly
Fastener List
A. (2) Bolt - 3/8 by 3 1/2”
B. (6) Bolt - 3/8 by 2 5/8”
C. (4) crew - 3/8 by 7/8”
D. (12) Bolt - 3/8 by 5/8”
E. (8) Nut - 3/8” lock nut
F. (2) crew - 1/4 by 2 1/2”
G. (2) Nut - 1/4”
H. (4) Phillips head screw #10 by 1/2”
I. (4) Connector plate spacers
J. (4) #10 lock washers
DYNO ASSEMBLY INSTRUCTIONS
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9 Pull ide eat PN5401
10 Pull ide eat Brackets (left PN5101 and right PN5102)
11 Push ide eat Back Bracket PN5106
12 Pull ide eat Back Bracket PN5103
13 Push ide eat Back PN5403
14 Pull ide eat Back PN5402
15 Handlebar Assembly PN5118
16 (2) Pull handles PN5720
17 Bungee Cord
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E.
B.
D.
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F.
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11/01
2. Attach the Push ide Foot Assembly to the
Flywheel Assembly using two of the 3/8” by 5/8”
bolts. Note the orientation of the caster wheels.
Tighten bolts.
3. Carefully remove the plastic bag that is covering
the chain coming out of the front of the Flywheel
Assembly. Allow the chain to partially unroll to the
floor. Remove the twist-tie that has been put
through the chain near the sprocket. Check that the
chain is on the small sprocket. ee below.
4a. lide the square end of the Monorail onto
monorail extension of the Flywheel Assembly.
The Concept2 logo should appear right side up
Prop up the monorail to keep it horizontal.
NOTE: Route the chain over the top of the plastic
monorail end stop before fully assembling.
4b. Put in the two lower 3/8” by 5/8” bolts on each
side of the Monorail as shown. Do not tighten
bolts yet. (Do not put in the top pair of bolts
yet.) If you have trouble starting the bolts,
support the Monorail from below to help align
the holes.
Tools required
• Phillips screwdriver
• Flat blade screwdriver
• (2) 9/16” box end wrench (included)
• 1/2” box end wrench (included)
• rubber mallett (not shown) may be helpful
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11/01
5. Route the Bungee Cord around the bungee cord pulley at the angled end of the monorail.
6. Take the end of the Bungee Cord that is coming
off the top of the pulley and attach it to the loose
end of the chain that is coming off the top of the
sprocket.
7a. Take the other end of the Bungee Cord, coming
off the bottom of the pulley, and attach it to the
Chain Connector Plate as shown. There should
be some tension on the chain and shock cord.
7b. Check the routing of your cord and chain and compare it to this drawing. The Connector Plate should
move back and forth smoothly and the Flywheel should be turning when the plate is moved away from
the Flywheel.
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11/01
8b. Firmly tighten all eight of the bolts at the connec-
tion between the Monorail and the Flywheel
Assembly. Also tighten the two bolts holding the
flywheel upright to the horizontal extension of
the Monorail.
Hint: You may also have to loosen the screws that
attach the seat to the eat Brackets. If you do
this, be sure to tighten them back up.
9a. Prop the monorail up on something to keep it
horizontal for the next few steps. Remove the
End top on the bottom of the Monorail at the
end furthest from the flywheel. This part will be
reinstalled later.
10. Attach the Pull ide Foot to the Pull ide Leg
with two of the 3/8” by 5/8” bolts.
9b. Roll the Carriage Assembly onto the Monorail as
shown. The fit should be snug and smooth.
Reinstall the End top in the same holes with
the rounded side facing the rollers.
8a. Attach the Push ide eat Assembly to the
Flywheel/Monorail Assembly using four of the
3/8” by 5/8” bolts and the top holes you didn’t
use in tep 4b. Note orientation of the seat
assembly. If the holes don’t align, lift the
monorail slightly.
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11/01
Attach the assembled Pull ide Leg and the Pull
ide eat Brackets to the Monorail using two
3/8” by 2 5/8” bolts and two 3/8” nuts. This is
the trickiest step in the assembly because you
have to align six holes and get one bolt through
them all.
11a. Install the first bolt through the lower holes in
the Monorail and Leg, and the lower hole of the
Pull ide eat Bracket. Note that the seat
brackets go between the sides of the Monorail
and the Leg, which may be a snug fit.
11b. Install the second bolt by repeating the process.
Do not tighten yet.
12a. Attach the Pull ide eat to the Pull ide eat
Brackets using the four #10 x 1/2” Phillips head
screws and the four #10 lock washers. Tighten
these screws firmly.
12b. Now firmly tighten the two bolts from step 11b.
Hint: Position the seat brackets one at a time, as
shown in the photo at right and below left.
Use one of the long bolts provided as an
alignment tool. Insert it from the other side
to line up the holes in the Monorail and Leg,
while you insert and align the Bracket. Insert
the proper bolt from your side, removing the
aligning bolt from the back as you go.
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11/01
14a. Remove the wooden block
holding the round Plastic Clamp
Pad in place on the Handlebar
Assembly. Note the position of
the two flat plastic clamp liners.
If these are loose, be sure to
keep them in position as you
proceed. Loosen the knob and
remove the wooden piece.
Connector Plate pacers
14b. lide the Handlebar Assembly on the mast as shown, assuring that
the Plastic Clamp Pad is in place. Tighten the Handlebar Knob lightly.
15. Install the D-Handles to the handlebar by removing the bolt and
washer from the D-Handle assembly and attaching the assembly
to the Handlebar as shown. Repeat this for both handles. Tighten
firmly with a 1/2″ wrench.
13a. Roll the Carriage Assembly on the Monorail so
that its holes line up with the holes in the Chain
Connector Plate. You will need to press the
plate up into the slot to get it between the
bottom rollers of the Carriage.
13b. Attach the Carriage to the Chain Connector
Plate as shown using the four Connector Plate
pacers and two 3/8” by 3 1/2”bolts and two
3/8” nuts. It may be necessary to lightly tap the
spacers into place or to loosen the fasteners
holding the two bottom rollers. Tighten firmly.
Handlebar
Assembled Cable tyle D-Handle
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11/01
16b. Attach the Monitor Assembly to the top of the
Mast using the two 1/4” by 21/2” screws and
two 1/4” nuts. It doesn’t matter which way you
insert the bolts.
16a. Route the Monitor Cable through the center
hole in the Monitor Assembly.
16c. Plug the wire into the Monitor.
17b. Route the free end of the coiled cable through
the fitting. Re-attach the Fitting to the Flywheel
Assembly and connect the two plugs.
17a. Remove the train Relief Fitting on the bottom
of the monorail extension of the Flywheel
Assembly.
18. Assemble the eat Backs to the eat Back
Brackets. Use two 3/8” by 7/8” screws for each
eat Back. Note that the more rounded end of
the eat Back is the top.The height of the seat
back can be adjusted by the choice of mounting
holes used. We suggest starting with the middle
setting on the pull side, and the highest setting
(lowest holes) on the push side. Reposition the
seat backs according to the user’s height if
necessary.
Pull ide eat Back
Push ide eat Back
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11/01
19. Attach the eat Backs to the Front and Rear Legs as shown. Note that the larger eat Back goes on
the Push side, the smaller goes on the Pull side. Use two 3/8” by 2 5/8” bolts and 3/8” nuts for each
eat Back.
Push side
Pull side
20. Refer to this photo to make sure you have assembled your Dyno correctly.
Please read the User’s Manual before you get started.
Check all fasteners.
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