Consew 315R-2 Parts list manual
CJNSE
CONSOLIDATED SEWING MACHINE CORPORATION
131 WEST 25™ STREET,
NEW
YORK, NY 10001
MODEL
315R-2
INSTRUCTION
&
PARTS
MANUAL
From the library of: Superior Sewing Machine & Supply LLC
*NOTE(Fig.
1) /
Before putting a new machine into operation,
run
-in
operation
is
required for a new machine. Remove the rubber
plug (A)
on
the top of arm replenish sufficient amount of oil,
then lift the presser foot
and
run
the machine at a low speed
of 2000 spm to check oil distributing condition through
oil
check window. When lubricating is normal, keep the machine
run
in
at this speed for 30 minutes, then increase the running
'speed gradually, after one month
run
-in
operation, the
machine
can
be
run
at the Max speed under normal working
condition. ·
1.
OIL FILLING (Fig.
2)
1).
The
oil amount
in
the
oil
reservoir
is
controlled through
the reference marks A
and
B shown
in
Fig2
.
The
mark A
in-
dicates the
max.
oil amount level, the mark B for the min .
oil
amount level . If the oil amount level
is
under the mark
B,
replenish the
oil
reservoir with
oil
in
time.
2l.
When filling
oil,
loosen the
oil
draining screw(C),
drain
off
the remaining
oil
in
the
oil
resrevoir completely, clean the
oil
resrevoir
and
tighten the
oil
draining
screw(Cl,
then fill the
oil
reservoir with fresh oil.
2. ROTATING HOOK OIL
AMOUNT
ADJUSTMENT(
Fig.
3)
Adjust the oil amount of the rotating
hook
by
turning the
oil
amount adjusting screw
(A).
Turn
the screw(A) clockwise
(in the "
+"
direction) to increase the
oil
amount; turn it
counter
-clockwise
(in the "
-"
direction ) to decrease the
oil
amount.
j3.
OIL
PUMP
ADJUSTMENT(
Fig.
4)
In
ordinary operation, adjustment
is
not required for the
oil
pump. If
oil
splashing does not occur
in
the oil check
window when the machine
runs
at a low speed (approx. 2000
spm), close the clearance of the
bypass
oil
hole .
Standard
clearance
0.5-1.0mm . h 1By-pass oil o e
1
2
3
4
From the library of: Superior Sewing Machine & Supply LLC
,4.
NEEDLE
INSTALLATION(Fig.
5)
Turning the balance wheel to lift the needle bar to the
upper end
of
its stroke . Loosen the needle clamp screw while
keeping the long groove
of
the needle leftward, fully insert
the needle shank
up
to the bottom
of
the needle socket, then
tighten the needle clamp screw.
5.
CONNECTION
OF
THE
CLUTCH
LEVER
WITH
THE
PEDAL(
Fig.
6)
1) .
The
optimum tilt angle
of
pedal
is
approximately 15
deg.
2).
Adjust the clutch so that the clutch lever (C)align with
the draw
bad
B)
as
shown
in
Fig.
6
3)
.The machine pulley should rotate counter
-clockwise
when viewed from the outside of it. The rotating direction
of
the motor pulley
can
be
reversed by turning the plug of the
motor at 180 deg.
4).
Adjust the tension
of
0
-belt
(F) by moving the motor
up
and
down.
The
proper tension of the 0
-belt
is a slack
of
10 - 20 mm when the belt
is
depressed at the center of the
belt by finger.
,6.
BELT
COVER
INSTALLATION(Fig. 7)
Install the belt cover for the
sake
of
safety.
Install belt cover{C) to arm with
screw(A)and
screw(
B),
and
install belt cover(E)
on
board with
screw(D).
2
5
6
7
From the library of: Superior Sewing Machine & Supply LLC
f7.
ADJUST
THE
OPENING
TIME
OF
THE
TENSION
DISCS
(Fig.
8)
Within the presser foot lift
range
, the opening time of
the tension discs
can
be
adjusted
as
follows:
1). Remove the rubber plug from the
back
of
the arm
and
loosen the screw (A) of the knee lift lever (left).
2).
Move the tension releasing cam (D)leftward for
ear
-
lier opening or rightward for later opening . It will facilitate the
·adjustment if putting a block under the presser foot lift.
fs.
THREADING(Fig.
9}
To
thread the needle thread, raise the needle
bar
to the
upper
end
of its stroke ,
lead
the thread from the spool
and
perform threading
as
shown in
Fig.
9.
To
draw the bobbin
thread,
hold
the
end
of the needle thread
and
turn the
balance
wheel to lower the needle bar
and
then lift it to its highest
position.
Pull
the ends
of
needle thread
and
bobbin thread
frontward under presser foot.
3
8
9
From the library of: Superior Sewing Machine & Supply LLC
9.
WINDING
INSTALLATION
AND
ADJUSTMENT(
Fig.
10)
The bobbin winder pulley should align with the V
-belt
and
there should
be
some clearance between them . When
the bobbin winder stop latch lever
is
depressecj, the V
-belt
should be
in
touch with the bobbin winder pulley
in
order that
the bobbin winder puller
can
be driven by the V
-belt.
The thread wound
on
the bobbin should
be
neat and tight
·, if not tight, adjust the winding tension by turning the tension
stud nut (A)
of
the bobbin winder tension bracket. When the
thread wound
on
the bobbin dose not present a cylindrical
shape
as
shown
in
Fig.
10(a), loosen the set screw (
8)
of
the
bobbin winder tension bracket
and
move the bracket (C)
leftward or rightward. If the thread
is
wound
as
shown
in
the
figure
(b),
move the bracket rightward or if wound
as
shown
in
the figure
(c),
move it leftward. After positioning the
bracket adequately, tighten the set screw(
8).
Do
not overfill the bobbin. The optimum wound length
of
the thread will fill about 80%
of
the bobbin capacity. This
can
be
adjusted by the screw (E)
of
the bobbin winder stop latch.
r\11~
Ulill
0
10.
ADJUST
THE
PRESSURE
OF
PRESSER
FOOT(
Fig.
11)
Pressure of the presser foot
is
adjusted
in
accordance
with thickness of materials to be sewn.
First loosen the lock nut
(A),
for heavy materials, turn
the pressure regulating thumb screw
as
shown
in
Fig.
11
(a)
to increase the .pressure, while for light materials, turn the
pressure regulating thumb screw
as
shown
in
Fig.
11
(b) to
decrease the pressure, then tighten the lock nut
(A).
The
pressure of the presser foot
is
recommended to
be
less
as
long
as
normal feeding
is
ensured.
4
10
11
From the library of: Superior Sewing Machine & Supply LLC
11. THREAD TENSION ADJUSTMENT(Fig. 12, 13, 14)
Normal
stitch
form
~-+Needle
thread
""~""""""'"'"""'""""'""""'*Bobbin
thread
13
12 Thread tension should
be
determined
in
accordance with the stitches obtained by adjusting
the tension of the bobbin thread
and
needle tension
(Fig.
12).
The tension of the bobbin thread: to
be
adjusted
by turning the tension spring regulating screw of the
bobbin
case.
After adjusting, insert the bobbin into
the bobbin
case
and
hold
the end of the thread from
the bobbin case to
hang
the bobbin
case,
if the
bobbin
case
falls slowly
and
evenly, the proper
tension
of
the
bo
-
bbin
thread is obtained.
14
The tension
of
the needle thread:
to
be
adjusted by turning the thumb nut.
The stroke
of
the thread take
-up
spring runs from 6mm to 1Omm. When sewing very thin fabrics, reduce the thread take -
up
spring tension
and
increase the thread take
-up
spring stroke, whereas increase the thread take
-up
spring tension
and
reduce
the thread take
-up
stroke when sewing very thick fabrics.
Adjusting the thread take
-up
spring tension: (Fig.13)First loosen the set screw
(A),
turn the tension stud(B)counter -clockwise
to decrease the tension
of
the thread take
-up
spring (C)to
zero,
then turn the tension stud (B)clockwise till the spring (C)comes
to the notch
of
the tension regulating bushing,
and
again
turn the tension stud
(B)
halfway back (counter -clockwise) .After the
adjustment, tighten the set screw
(A).
Adjusting the thread take
-up
spring stroke: (Fig.14) 'oosen the set
screw(B),
turn the stud(C) clockwise to increase the
stroke or turn the stud(C) counter
-clockwise
to decrease the stroke. After the adjustment, tighten the set screw
(B).
j12.ADJUST
THE
SYNCHRONILATION
OF
THE
NEEDLE
WITH
ROTATING
HOOK(Fig.15,
16)1
15 16
When lifting the needle
bar
from its lowest position of the stroke to the distance
A,
the hook point D
of
the bobbin should
align with the center line of the needle
and
be
1. 0
-1.
5 mm above the upper end
of
the needle
eye.
(Fig. 15)
The clearence between the bottom
of
the needle notch
and
the hook point should
be
0. 05 mm(Fig. 16).
. Modle 6160 6160H 61608
A
2.2
mm
2.2mm
2.4mm
5
From the library of: Superior Sewing Machine & Supply LLC
113. ADJUSTMENT
OF
STITCH
LENGTH
AND
REVERSE
FEEDING
(Fig.
17)
The
stitch length
can
be
adjusted by turning the
dial
(A).
The
figures
on
the face (Bl
of
the dial show the stitch length
in
mm.
The
reverse feeding starts when the reverse feed lever
(C) is depressed, the machine will
feed
forward
again
if
the
reverse feed lever
is
released.
114.
ADJUST
THE
SYNECHRONILATION
OF
THE
NEEDLE
MOTION
WITH
FEED
MOTION(Fig.
18,
19)
To
adjust the feed dog position (C
l,
first should
release
the
two
set screw (F)
and
turn around the
balance
wheel
by
hand
. When the needle (A) point reaches the surface of the
throat plate (B
l,
the top
of
the feed dog (Cl shoud
be
flush
with the throat plate surface.
18
115.
STITCH
LENGTH
ERHOR
ADJUSTMENT(
Fig.
20)
Loosen screw (A) to adjust the stitch length adjusting
cam
(B) .
Turn
it
rightward to narrow the stitch length
as
forward sewing,
and
widen it
as
reverse sewing; turn it
leftward to widen the stitch length
as
toward sewing,
and
narrow it
as
reverse sewing .
6
17
19
20
From the library of: Superior Sewing Machine & Supply LLC
16.
FEED
DOG
HORILONTALLTY
ADJUSTMENT(
Fig.
21)
Heighten the front
of
feed dog to prevent fabric from
wrinkling , lower the front of feed dog to prevent fabric
from defection, breaking of hook thread.
117.
REGULAR
CLEANING
(Fig.
22. 23. 24)
1)Cleaning feed dog
Remove the throat plate
and
clear
off
the dust
and
lint between
feed dog tooth slots.
2)Cleaning rotating hook
Swing out the machine
head
and
clean
the
hook.
Wipe the
bobbin
case
with soft cloth.
3)Cleaning oil pump screen
Swing out the machine
head
and
clear off the dust
and
dirt
on
oil
pump screen.
7
Mark
position
on
eccentric
shaft
~·Level
®+Above
{!)+under
Feed
dog
"'Wtbbti'>
Standard
~The
front
up
the
max.
~The
front
down
the
max.
Feed dog
Screen
21
22
23
24
From the library of: Superior Sewing Machine & Supply LLC
/
8
From the library of: Superior Sewing Machine & Supply LLC
1.
ARM BED AND
ITS
ACCESSORIES
No.
Ref.
No.
Description Ot.
M H B
1 027100002
Face
plate 1 1 1
2 027100003 Gasket for face plate 1 1 1
3
22T1
-003C3
Rubber
plug(019)
1 1 1
4
22T1
-003C4
Rubber plug(
011.
8) 6 6 6
; 5
22T1
-003C5
Threade quide
on
face plate 1 1
078130001 Threade quide
on
face plate 1
6
22T1
-003C6
Threade quide screw 1 1 1
7
22T~
"'!004
Face
plate screw 3 3 3
8
22T1
....:oo5D1
Back plate 1 1 1
9
22T1
-005D2
Gasket for
rack
plate 1 1 1
10
22T1
-006
Set screw 8 8 8
11
22T1
-007
Washer 8 8 8
12
22T1
-008H
Oil check window 1 1 1
13
22T1
-010
Three hole thread guide 1 1 1
/ 14 28T4
-083
Set screw 1 1 1
15
22T1
-009E1
Screw 1 1 1
16
22T1
-009E2
Spring for pre -tension 1 1 1
17
22T1
-009E3
Discs for pre
-tension
2 2 2
18
22T1
-009E4
Washer 1 1 1
19 GB896
-86
Spring washer 3 1 1 1
20
22T1
-009E5
Threade quide for pre -tension 1 1 1
21
124T1
-003C1 Knub for thread tension regulator 1 1 1
22
22T1
-012F10
Thumb nut revdution stoper 1 1 1
23
22T1
-012F11 Threade tension stud 1 1 1
24
22T1
-012F3
Threade tension spring 1
048110001 ' Threade tension spring 1 1
25
22T1
-012F4
Threade tension releasing disc 1 1 1
26
22T1
-012F5
Threade tension disc 2 2 2
27
22T1
-012F6
Threade take
-up
spring 1
048110002 Threade take
-up
spring 1 1
28
22T1
-012F11 Rubber
ring
1 1 ' 1
29
22T1
-012F7
Threade tension regulating bushing 1 1 1
30
22T1
-012F8
Set screw 1 1 1
31
22T1
-012F9
Threade tension releaJing
pin
1 1 1
32
22T1
-003C6
Set screw 1 1 1
33
22T1
-014
Threade guider for
arm
center 1 1
078100005 Threade guider for
arm
center 1
34
22T1
-013
Set screw 1 1 1
35
22T1
-015
Rubber plug (
08.
8) 5 5 5
36
22T1
-016
Rubber plug (
027)
1 1 1
37 027100004 Needle plate 1
027100004 Needle plate 1 1
38
22T1
-020
Needle plate screw 2 2 2
39
22T1
-021G1 Slide plate 1 1 1
40
22T1
-021G2
Spring for slide plate 1 1 1
41
22T1
-021G3
Screw 2 2 2
42
48T1
-005
Leg
3 3 3
43 GB93
-87
Washer 6 3 3 3
44
57T1
-008
Ruler plate 1 1 1
45
124T1
-004
Ruler screw 2 2 2
47
22T1
-006
Screw I 2 2 2
48
-<-
-22T8
-009
Screw 2 2 2
49 027100005 Slack thread regulator 1 1 1
50 027101000 Machine arm assembly 1 1
027101100 Machine arm assembly 1
51
027100001 Trade mark plate 1
027100101 Trade mark plate 1
027100201 Trade mark plate 1
52
GB827
-86
Rivet(2. 5
x5)
2 2 2
9
From the library of: Superior Sewing Machine & Supply LLC
10
From the library of: Superior Sewing Machine & Supply LLC
2.
NEEDLE MECHANISM
No. Ref. No. Description Ot.
M H 8
1 22T2
-001A1a
Thread take
-up
lever 1
48T2
-001A1a
Thread take
-up
lever 1
78T2
-001A1a
Thread take
-up
lever 1
,2
22T2
-001A2
Thread take
-up
link 1 1 1
3 22T2
-001A3
Thread take
-up
lever hinge pin 1 1 1
4 22T2
-001A4
Thread take
-up
crank 1
78T2
-001A2
Thread take
-up
crank 1 1
22T2
-001A5
Needle roller bearing 2 2 2
5 22T2
-001A6
Set screw(left
hand
thread) 1 1 1
6 22T2
-001A7b
Needle
bar
link
ass
1
48T2
-001A2
Needle
bar
link 1 1
7 22T2
-001A8
Needle
bar
connecting bar joint 1 1 1
8 22T2
-001A9
Screw 1 1 1
9
22T1
-006
Screw 1 1 1
10
36T2~007
Take
-up
lever guard 1 1
078200002
Take
-up
lever guard 1
11
22T2
-004
Screw 1 1 1
12 22T2
-00581
Needle
bar
crank 1
048220001 Needle
bar
crank 1 1
13 22T2
-00582
Screw 1 1 1
14 22T2
-00583
Thread
take
-up
crank position screw 1 1 1
15 22T2
-006
Screw 1 1 1
16 22T2
-007
Thread take
-up
crank position screw 1 1 1
17 153200001 Needle
bar
1 1 1
18 22T2
-015
Thread
guide for needle
bar
1 1 1
19 58T3
-001A10
Needle(DP
x5
14#) 1
S150901003 Needle(DP
x5
22#) 1 1
20 22T2
-017
Needle clamp screw 1 1 1
21
22T2
-020
Slide
block 1
027200104
Slide
block 1 1
22
027200001 Needle
bar
vibrating lever 1 1 1
23 22T6
-016
Screw 1 1 1
24 027200002 Needle
bar
vibrating connecting lever 1 1 1
25 027200003
Pin
2 2 2
26
22T1
-011
Screw 1 1 1
27
027201000 Needle
bar
holder assembly 1
027201100 Needle bar holder assembly 1 1
28 027200004 Oil guard felt 1 1 1
29 027200005 .Set plate 1 1 1
. ,
11
From the library of: Superior Sewing Machine & Supply LLC
12
From the library of: Superior Sewing Machine & Supply LLC
2.
NEEDLE
MECHANISM
No. Ref. No. Description M Ot.
H B
30 165330001 Screw 3 3 3
31
027200006 Needle bar holder guide 1 1 1
32 22T2
-019
Screw 1 1 1
33 027200007 Bushing 1 1 1
34
22T1
-011
Screw 1 1 1
35
027200008 Needle bar sliding block guide 1 1 1
37
22T6-016
Screw 1 1 1
38 027200009 Needle roller bearing 1 1 1
42 027200011 Vibrating shaft bushing (left) 1 1 1
43
22T1
-011
Screw 1 1 1
44 027200012 Vibrating shaft 1 1 1
45 027200013 Vibrating shaft crank 1 1 1
46 22T6
-001A1b
Screw 1 1 1
47 027200014
Pin
1 1 1
48-
22T1
-011
Screw 1 1 1
49 027200015 Collar 1 1 1
50 22T3
-00282
Screw 2 2 2
51
027200016 Vibrating shaft bushing(right) 1 1 1
52 027200017 Washer 1 1 1
53 GB8894. 2
-86-12
Vibrating shaft stop ring 12 1 1 1
54 027200018 Rubber plug(
021
. 5) 1 1 1
55 027200019 Feed link(long) 1 1 1
56 027200020 Feed crank 1 1 1
57 22T6
-016
Screw 1 1 1
58 027200.021 Eccentric shaft 1 1 1
59
22T1
-011
Screw 1 1 1
--
13
From the library of: Superior Sewing Machine & Supply LLC
14
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From the library of: Superior Sewing Machine & Supply LLC
3. ARM SHAFT AND VERTICAL SHAFT MECHANISM
No. Ref.
No.
Description Ot.
M H B
1 1533100001 Arm shaft 1 1 1
2 22T3
-001A2
Arm shaft rubber plug(
07.
4 x 10) 2 2 2
3 22T3 -002B1 Collar for arm shaft · 1 1 1
4 22T2
-005B3
Set screw 2 2 2
5 22T2
-003
Arm shaft bushing(left) 1 1 1
6 22T3
-004
Arm shaft bushing(middle) 1 1 1
7 22T2
-002
Set screw 1 1 1
8 124T3 -003C1 Arm shaft bushing(right) 1 1 1
9 124T3
-003C2
Oil
seal
1 1 1
10 153300001
Balance
wheel 1 1 1
11
22T3
-007C2
Set screw 2 2 2
12 22T3
-008
Set screw 1 1 1
13 027300001 Eccentric wheel 1 1 1
14 58T5
-012F2
Eccentric wheel screw 2 2 2
15 36T3
-004
Spacer 1 1 1
16 22T3
-009D1c
Crank
rod
for lifting rock shaft 1 1 1
17 22T3 -010E1 Vertical shaft 1 1 1
18 22T3 -010E2a1
-2
Bever gear for arm shaft(Z =27) 1 1 1
19 22T3 -010E2a2
-2
Bever gear for vertical shaft(upper) (Z =18) 1 1 1
20 22T2
-005B3
Set screw 8 8 8
21
22T3 -010E2b1
-2
Bever gear for hook shaft(Z =
21
) 1 1 1
22 22T3
-01
OE2b2
-2
Bever gear for Vertical shaft(lower) (Z
=28)
1 1 1
23
22T3
-011
Vertical shaft bushing(upper) 1 1 1
24 22T3
-012
Vertical shaft bushing(lower) 1 1 1
25 22T2
-002
Set screw 2 2 2
26 22T3
-00901
b
Ring
1 1 1
27 165330001 Screw 3 3 3
15
From the library of: Superior Sewing Machine & Supply LLC
.::.----~--~
16
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From the library of: Superior Sewing Machine & Supply LLC
4. ROTATING HOOK MECHANISM
No. Ref.
No.
Description M Ot.
H B
1 36T4
-00801
Hook shaft 1 1
120400001 Hook shaft 1
2 22T4 -001A1a1 Filter screw 1 1 1
3 22T4
-001A1a2
Filter 1 1 1
4 22T4
-002B1
Collaer for hook shaft 1 1 1
5 22T2
-009
Set.screw 2 2 2
6 22T4
-003G
Oil
seal
for rotating 1 1 1
7 22T4
-004
Hook shaft bushing(left) 1 1 1
8 22T4
-005
Oil
adjusting screw 1 1 1
9 22T4
-006
Spring for
oil
adjusting 1 1 1
10 36T4
-014F1
Hook shaft bushing (right) 1 1 1
11
22T4
-007C2
Oil
pipe for hook shaft bushing 1 1 1
12 36T4
-015
Plunger 1 1 1
13 36T4
-016
Plunger spring 1 1 1
14 22T4
-001A1
Guide
plate 1 1
78400006 Guide plate 1
15 22T8
-009
Screw 1 1 1
16 GB93
-87-6
Spring washer 6 1 1 1
17 KSH12
-SO
Rotating hook 1
048400101 Rotating hook 1
027403000 Rotating hook 1
18 22T4
-013
Rotating hook positioner 1
048400002 Rotating hook positioner 1
78T4
-003
Rotating hook positioner 1
19 22T4
-015
Screw 1 1 1
20 SC82
-J
Bobbin case 1 1
027402100 Bobbin case 1
21
36T4
-006
Bobbin 1 1
078400005 Bobbin 1
17
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
5. FEEDING AND FEED LIFTING MECHANISM Ot.
No.
Ref.
No.
Description M H B
1 027600001
Feed
dog 1
027600101
Feed
dog 1 1
2 027601000
Feed
bar 1
36T4
-001A1a
Feed
bar 1 1
3 22T6
-001A6
Washer 1 1 1
4 36T4
-001A2
Feed
bracket shaft 1 1 1
5
2:2T6
-001A4
Screw 2 2 2
6 22T6 -001A1a
Feed
rock bracket arm 1 1 1
7 22T6
-001A1b
Screw 2 2 2
8 22T2
-019
Screw 1 1 1
9 124T6
-002
Feed
rock shaft 1 1 1
10
GB894.1
-86
C
-type
stop ring (15) 2 2 2
11
22T6
-004
Feed
rock shaft bushing 1 1 1
12
22T6 -005B1 Collar 2 2 2
13
22T6
-005B2
Set screw 4 4 4
14
36T4
-003
Feed
rock shaft crank(right) 1 1 1
15
36T4 -004H01
Feed
link stod 1 1 1
16 36T5
-008E5
Set screw 1 1 1
17
22T6
-00803
Screw 2 2 2
18
22T6
-007
Hinge 1 1 1
19
48T6
-006
Feed
lifting rock shaft crank(right) 1 1 1
20
22T6-016
Screw 2 2 2
21
22T6
-012
Bushing for feed lifting rock shaft 1 1 1
22
22T6
-008D
Feed
lifting rock shaft crank assembly 1
36T4 -018H1D1
Feed
lifting shaft crank 1 1
23
124T6
-003
Feed
lifting
rock
shaft 1 1 1
24
22T2
-009
Set screw 1 1 1
25
22T2
-002
Set screw 1 1 1
26 22T6
-009F3
Wick 2 2 2
27 22T6
-001A8
Nut 1
28 22T6
-001A9
Hinge 1
29 22T6 -009F1
Feed
stand link 1
30 22T6
-009F2
Oil
wick clamp 1
31
22T6
-010
Screw 1
32 22T6
-015
Oil wick clamp 1 1 1
33 22T6
-001A7
Oil
wick 1 1 1
19
From the library of: Superior Sewing Machine & Supply LLC
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