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  9. Corbin HD-FLH-BAGSET User manual

Corbin HD-FLH-BAGSET User manual

Part Number: HD-FLH-BAGSET
Description: Saddlebags, Rear Fender, Taillight & Side Covers
Fitment: Harley-Davidson FLH, Tour Glide, Street Glide, Road King
Revision: 1
Tool Required Part List
7/16” combination wrench
1/2” combination wrench
9/16” combination wrench
5/8” combination wrench
3/16”Allen wrench
T45 torx bit
Parts Required
Samson Exhaust - #FL2-705
1 #A00939 Right Exhaust Hanger 8 3/8” ChromeAcorn Nuts
1 #A00940 Left Exhaust Hanger 8 3/8” Chrome Lock Washers
1 #A00131 Right Fender Support Bracket 8 3/8” Chrome Flat Washers
1 #A00132 Left Fender Support Bracket 4 6mm Chrome Flat Washers
4 #P00193 Bag Mounting Studs 17 5/16” Chrome Flat Washers
2 #P00197 Bag Mounting Studs 2 5/16” x 18 x 1” Flathead Cap Screws
2 #P11095 Bag Mounting Studs 6 5/16” x 18 x 3/4” Hex Head Bolts
2 5/16 x 18 Nylock Nuts 1 #P10748 Fender Rod
4 5/16 x 18 x 1-1/2 Hex Head Bolts
NOTES: We recommend the use of a thread lock
product such as Loctite®when assembling parts
on your motorcycle.
You may wish to refer to your H/D service manual
at times during this installation.
1. Remove your stock seat, saddle bags, rear
fender, side covers and ONLYthe slip on ends of
your exhaust pipes.
2. Start by installing the supplied #P00193 bag
mounting stud and 5/16” flat washer on the bottom
of the frame and secure with a 5/16” flat washer
and nylock nut. Tighten to 8 ft. lbs. (Figure 1)
3. Install the supplied #P00197 bag mounting
stud and 3/8” flat washer on the top of the frame.
Use Loctite® and tighten to 8 ft. lbs. (Figure 2)
4. Repeat on the other side.
5. Slide the fender over the tire, being careful not
to scratch the paint finish while sliding it into place.
(Figure 3)
6. Install the fender support bracket (#A00131-
Right and #A00132-Left) between the fender and
the frame. Secure with the supplied 5/16” x 18 x
1-1/2” hex head bolts and 5/16” flat washer. Use
Loctite®, but DO NOT TIGHTEN YET! (Figure 4) FIG 4
FIG 3
FIG 1 FIG 2
Flat Washers
#A00132
#A00132
FIG 5
FIG 6
FIG 7
FIG 8
7. Secure the top of the frame to the fender
using the supplied 5/16” x 18 x 3/4” hex head bolt
and 5/16” flat washer. Use Loctite®, but DO NOT
TIGHTEN YET! (Figure 5)
8. Repeat on the other side.
9. Tighten all bolts, starting with the bolt on the
top of the frame, then on the fender support
bracket. Tighten to 5 ft. lbs.
10. Install the stock chrome fender strut onto the
fender support bracket, using the supplied 5/16” x
18 x 3/4” hex head bolts and 5/16” flat washers.
DO NOT TIGHTEN YET! (Figure 6)
11. Install the Corbin exhaust hanger onto the
fender strut using the stock bolts, washers and
nylock nut. Snug it up, but do not tighten yet
because you may need to adjust them. (Figure 7)
12. Slide the support rod through the fender and
secure it to the exhaust hanger with the supplied
5/16” x 18 x 1” flathead cap screws. Snug it up,
but do not tighten yet. (Figure 8)
13. Repeat on the other side.
14. Tighten the flathead cap screws on the rod,
making sure that the rod is centered in the whole
on the fender and tighten to 10 ft. lbs.
15. Tighten the hex head bolts on the top of the
fender strut to 10 ft. lbs.
16. Tighten the bolts on the exhaust hanger to 10
ft. lbs.
NOTE: Before tightening the bolts, make sure
the gap between the fender strut and fender are
the same on both sides.
17. Reinstall the rubber stabilizer and plate.
(Figure 9)
FIG 9
FIG 10
FIG 11
FIG 12
18. Secure the fender strut with the supplied
#P00195 bag mounting stud with flat washer in
the top hole and a #P00193 bag mounting stud
with flat washer in the bottom hole. Tighten to 6
ft. lbs. (Figure 10)
19. Install Bassani’s exhaust pipe in the same
fashion as the stock units reusing the original
hardware.
20. Install the side covers by aligning the three
pins on the side cover to the three holes on the
frame. Catch bottom pin first, then push into
place. (Figure 11)
21. Mount the saddlebag onto the four studs and
secure with the supplied flat washer, lock washer
and chrome acorn nut. Use Loctite® and tighten
to 8 ft. lbs. (Figure 12)
22. Repeat for the other side of the bike.
23. Assure all bolts have been tighten and go
enjoy the ride.
Questions? Give us a holler...
800-223-4332
tech@corbin.com
P00195
P00193

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