Corbin S-M109R-BAG User manual

Tool Required Parts List
NOTE: We highly recommend using a medium
strength thread lock product, such as Loctite®, on
all of the bolts when installing your Corbin Beetle
Bags.
1. Remove the two stock bolts and nuts on the
chrome fender rail using a 6mmAllen wrench.
2. Replace the fender rail bolts with the supplied
stainless steel studs (long stud in the front, short
stud in the back), flat washers and stock nut.
Tighten to 10 ft. lbs. (Figure 1)
3. Remove the pin and c-clip on the passenger
foot peg and install foot peg onto the Corbin
bracket using the stock pin and c-clip
(Figures 2 & 3).
NOTE: The stock foot peg mounting bracket can
be adjusted to help make the Corbin bracket line
up as needed. Please refer to your owner’s
manual for access to the bolts under the chassis
side cover. (Figure 3)
CAUTION: There is a small metal ball bearing
and spring that will want to spring out once the pin
is removed. Do not lose these parts as you will
be reusing them again.
9/16” socket wrench
6mmAllen socket wrench
13mm open wrench
5/8” open wrench
1 #A00833 Lower right mounting bracket
1 #A00834 Lower left mounting bracket
1 #P10451 Bag mounting bracket
2 #P10444 Mounting studs (short)
2 #P10471 Mounting studs (long)
6 3/8” Chrome acorn nuts
6 3/8” Flat washers
6 3/8” Lock washers
4 8mm x 25Allen bolts
10 8mm Flat washers
2 8mm x 40Allen Bolts
2 8mm Lock washers
2 8mm Nylock nuts
Part Number: S-M109R-BAG
Description: Saddle Bags
Fitment: 2006 Suzuki Boulevard M109 R
Revision: 4
FIG 2
FIG 1 Use stock Nylock
Nut to secure stud.

NOTE: Install the right passenger foot peg on the
left bracket #A00834 and the left passenger foot
peg on the right bracket #A00833.
4. Install the bottom mount bracket (#A00834 for
the left side and #A00833 for the right side), where
you removed the foot peg using the supplied 8mm
x 40 hex head bolts, 8mm flat washer, 8mm lock
washer and 8mm Nylock nut (Figure 4). Tighten to
12 ft. lbs. and don’t forget the Loctite®.
5. You are now ready to install the saddlebags.
Carefully align the bags with the three mounting
studs and secure them with a 3/8” lock washer,
flat washer and chrome acorn nut (Figure 5). Do
not tighten at this time.
6. Repeat on the other side.
7. Next, install the supplied rear bottom mounting
bracket #P10451 to the lower part of the bags
using the supplied 8mm x 25Allen bolts and 8mm
flat washers (Figure 6). Tighten all bolts, including
the chrome acorn nuts inside the bags, to 8 ft.
lbs. and again, we recommend the use of
threadlock material.
8. Installation is now complete, so get ready and
go for a ride!
FIG 4
FIG 3
FIG 5
FIG 6
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