Cornwell Tools CAT2000MR User manual

CAT2000MR 5/28/14
CAT2000MR
3/8" Mini Palm
Air Ratchet
Operating Instructions • Warning Information
• Parts Breakdown
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
 
 
products, and
 
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed
to filter out microscopic particles.
Free Speed ................................... 350 RPM
Torque ......................................25 ft. lbs.
Air Inlet Size .............................
Maximum Air Pressure ................... 90 psig, 6.2 bar
Average Air Consumption .......................
Overall Length ................................... 5.12"
Vibration Level............................. 6.51 m/sec²
Sound Pressure Level ........................... 91 dbA
Sound Power Level ............................. 
Weight ...................................... 0.99 Lbs
SPECIFICATIONS
Copyright © Professional Tool Products, 2014
All rights reserved
ALWAYS READ


ALWAYS WEAR







 


 
 
 
ACCESSORIES.
WARNING

CAT2000MR 2 5/28/14
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.
WARNING





• Itistheresponsibilityoftheownertomakesureall
 personnelreadthismanualpriortousingthisairtool.
 Itisalsotheresponsibilityoftheairtoolownerto
 keepthismanualintactandinaconvenientlocation
 foralltoseeandread.Ifthemanualorproductlabels
 arelostornotlegible,contactCornwellforreplacements.
 IftheoperatorisnotfluentinEnglish,theproductand
 safetyinstructionsshallbereadtoanddiscussed
 withtheoperatorintheoperator'snativelanguageby
 thepurchaser/ownerorhisdesignee,makingsure
 thattheoperatorcomprehendsitscontents.
• Alwaysoperate,inspectandmaintainthistoolin
 accordancewithAmericanNationalStandards
 InstituteSafetyCodeofPortableAirTools(ANSIB186.1)
 andanyotherapplicablesafetycodesandregulations.
• Forsafety,topperformanceandmaximumdurability
 ofparts,operatethistoolat90psig:6.2barmaxair
 pressurewith3/8"diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
 protectionwhenoperatingorperforming
 maintenanceonthistool(usersandbystanders).
• Alwayswearhearingprotectionwhenusingthistool
 (usersandbystanders).Highsoundlevelscancause
 permanenthearingloss.Usehearingprotectionas
 recommendedbyyouremployerorOSHAregulation.
• Keepthetoolinefficientoperatingcondition.
• Operatorsandmaintenancepersonnelmustbe
 physicallyabletohandlethebulk,weightandpower
 ofthistool.
• Airunderpressurecancausesevereinjury.Never
 directairatyourselforothers.Alwaysturnofftheair
 supply,drainhoseofairpressureanddetachtool
 fromairsupplybeforeinstalling,removingor
 adjustinganyaccessoryonthistool,orbefore
 performinganymaintenanceonthistool.Failureto
 dosocouldresultininjury.Whiphosescancause
 seriousinjury.Alwayscheckfordamaged,frayedor
 loosehosesandfittings,andreplaceimmediately.
 Donotusequickdetachcouplingsattool.See
 instructionsforcorrectset-uponpage4.
• Airpoweredtoolscanvibrateduringuse.Vibration,
 repetitivemotionsoruncomfortablepositionsover
 extendedperiodsoftimemaybeharmfultoyour
 handsandarms.Discontinueuseoftoolifdiscomfort,
 tinglingfeelingorpainoccurs.Seekmedicaladvice
 beforeresuminguse.
• Slipping,trippingand/orfallingwhileoperatingairtools
 canbeamajorcauseofseriousinjuryordeath.Beaware
 ofexcesshoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalancedandfirm.
 Donotoverreachwhenoperatingthetool.
• Anticipateandbealertforsuddenchangesinmotion
 duringstartupandoperationofanypowertool.
• Donotcarrytoolbythehose.Protectthehose
 fromsharpobjectsandheat.
• Toolshaftmaycontinuetorotatebrieflyafterthrottle
 isreleased.Avoiddirectcontactwithaccessories
 duringandafteruse.Gloveswillreducetheriskof
 cutsorburns.
• Keepawayfromrotatingendoftool.Donotwear
 jewelryorlooseclothing.Securelonghair.Scalping
 canoccurifhairisnotkeptawayfromtooland
 accessories.Chokingcanoccurifneckwearisnot
 keptawayfromtoolandaccessories.
• NotedirectionofrotationBEFOREoperatingtool.
• Donotuse(ormodify)thetoolforanyotherpurpose
 thanthatforwhichitwasdesignedwithoutconsulting
 themanufacturer'sauthorizedrepresentative.
• Donotlubricatetoolswithflammableorvolatile
 liquidssuchaskerosene,dieselorjetfuel.
• Thistoolisnotinsulatedagainstelectricshock.
• Thistoolmustnotbeusedinexplosiveatmospheres.
• Servicingandrepairsshouldonlybemadebyan
 authorizedservicecenter.
• Donotforcetoolbeyonditsratedcapacity.
• 
• 
on this tool. Do not use hand sockets and
accessories.
• Keeptooloutofreachofchildren.
• Donotremoveanylabels.Replaceanydamaged
 labels.
• Thisproductmaycontainoneormorechemicals
 knowntotheStateofCaliforniatocausecancerand
 birthdefectsorotherreproductiveharm.Wash hands
thoroughly after handling.

CAT2000MR 3 5/28/14
PARTS BREAKDOWN - CAT2000MR
Onlypartsidentifiedbypartnumberaboveareavailableforpurchase.
   
 1 RS1000MRR01 HousingwithBushing 1
 2 RS1000MRR02 ThrottleLever 1
 3 RS706132 Pin 1
 4 RS305A04 O-Ring(3.5x1.5mm) 1
 5 RS305A05 O-Ring(4.5x1.7mm) 1
 6 RS305A06 ThrottlePin 1
 7 RS305A07 Spring 1
 8 RS305A10 O-Ring(12x2mm) 2
 9 RS26210 ValveScrew 1
 10 RS26211 AirInlet1
 11 RS1000MRR11 Silencer 1
 12 RS1000MRR12 Felt 1
 13 RS30516 BallBearing(696ZZ) 1
 14 RS26215 RearEndPlate(Incl.#15) 1
 15 RS26216 SteelBall(3/32") 3
 16 RS26217 Cylinder 1
 17 RS26218 Rotor 1
 18 RS26219 RotorBlade 4
 19 RS26220 FrontEndPlate(Incl.#15) 1
 20 RS30524 BallBearing(608ZZ) 1
 21 RS26222 InternalGear 1
 22 RS281424A PlanetGear 3
    
 23 RS26224A PlanetGearCarrier(4mm) 1
 24 RS26225 NeedleBearing 1
 25 RS26226 Bushing 1
 26 RS26227 RatchetHousing 1
 27 RS1000MRR27 ClampNut 1
 28 RS26229 DriveBushing 1
 29 RS26230 RatchetYoke 1
 30 * Screw 1
 31 * ReverseButton 1
 32 * ReverseHub 1
 33 * Spring 1
 34 * LockPin 1
 35 * Washer 1
 36 * Pin 1
 37 * RatchetAnvil(3/8) 1
 38 * RatchetPawl 1
 39 * WaveWasher 1
 40 * ThrustWasher 1
 41 * RetainingRing 1
 42 RS50664 ComfortGrip 1
 43 RS1000MRR43 HeadBoot 1
*HeadKitavailable:CAT2000MRHK
9
10
11
12
2
42
1
13
21
22
27 43
30
31
32
33
34
35
36
37
38
39
40
41
28
29
23
24
25
26
14
15
16
17
18
15
15
19
20
3
8
8
7
6
5
4

CAT2000MR 4 5/28/14
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose

Tools of this class operate on a wide range of air pressures.
Itisrecommendedthat air pressure measures 90 psig at the tool
with the trigger fully depressed and no load applied to the tool.
Higherpressure(over90psig;6.2bar)raisesperformancebeyond
theratedcapacityofthetool,whichwillshortentoollifeandcould
causeinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterintheair
linewillcausedamagetothetool.Drainwaterfromairlinesandcom-
pressorpriortorunningtool.Cleantheairinletfilterscreenweekly.The
recommendedhookupprocedurecanbeviewedintheabovefigure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusuallylong
airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.
andfittingsshouldhavethesameinsidedimensionsandbetightly
secured.Ensurean accessibleemergencyshutoffvalvehasbeen
installedintheairsupplylineandmakeothersawareofitslocation.
Ensureanaccessibleemergencyshutoffvalvehasbeeninstalledin
theairsupplylineandmakeothersawareofitslocation.

Lubricatetheairmotordailywithhigh quality air tool oil. Ifnoair
lineoilerisused,run1/2oz.ofoilthroughthetool.Theoilcanbe
squirtedintothe tool airinletorintothe hoseat thenearestcon-
nection to the air supply, then run the tool. A rust inhibitive oil is
acceptableforairtools.
After an air tool has been lubricated,oil will discharge
throughtheexhaustportduringthefirstfewsecondsofoperation.
Theexhaustportmustbecoveredwithatowelbeforeapplyingair
pressuretopreventseriousinjury.

Thisratchet is ratedat3/8"USSboltsize. Rating must bedown
gradedforspringUbolts,tiebolts,longcapscrews,doubledepth
nuts,badlyrustedconditionsandspringfastenersastheyabsorb
muchoftheimpactpower.Whenpossible,clamporwedgethebolt
topreventspringback. The reversebuttonisusedto change the
directionofthetool.Whenthebuttonisturnedtotheleft,thetool
isinaforwardorrighthanddirection.Whenthebuttonisturnedto
theright,thedirectionisinreverseorlefthanddirection.
 Actual torque on a fastener is directly related to joint
hardness,toolspeed,conditionofsocketandthetimethetoolis
allowedtoimpact.Usethesimplestpossibletool-to-sockethook
up.Everyconnectionabsorbsenergyandreducespower.
 Always turn off the air supply, drain hose of air pressure
and detach tool from air supply before installing, removing or
adjustinganypart oraccessoryonthistool,orbeforeperforming
anymaintenanceonthistool.

Otherfactorsoutsidethetoolmay cause loss of power or erratic
action.Reducedcompressoroutput,excessivedrainontheairline,
moistureorrestrictionsinairpipesortheuseofhoseconnections
ofimpropersizeorpoorconditionsmayreduceairsupply.Gritor
gum deposits in the tool may cut power and may be corrected
by cleaning the air strainer and flushing out the tool with gum
solventoiloranequalmixtureofSAE#10andkerosene.Ifoutside
conditionsareinorder,disconnecttoolfromhoseandtaketoolto
yournearestauthorizedservicecenter.

CornwellQualityToolsCompany(“Cornwell”)warrantsthisproductagainstdefectsinmaterialandworkmanshipforaperiodofONE(1)YEARfromthedateoforiginalretailpurchase.
Subjecttotheconditionsandlimitationssetforthbelow,Cornwellwill,atitsoption,eitherrepairorreplaceanypartoftheproduct(s)thatprovesdefectivebyreasonofimproper
workmanshipormaterials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or
modification.Repairs,disassemblyandmodificationareonlyauthorizedtobemadebyCornwelloraCornwellAuthorizedWarrantyCenter.
WARRANTY SERVICE
Inordertohaveyourtoolrepaired,returnthetooltoanyCornwellAuthorizedWarrantyCenter,freightprepaid.Pleaseincludeacopyofyourproofofpurchaseandabriefdescription
oftheproblem.Thetoolwillbeinspectedandifanypartorpartsarefoundtobedefectiveinmaterialorworkmanship,theywillberepairedfreeofcharge,andtherepairedtoolwill
bereturnedtoyoufreightprepaid.
EXCLUSIONS AND LIMITATIONS
THISWARRANTYANDTHE REMEDIESSETFORTHABOVEARE EXCLUSIVEAND INLIEU OFALLOTHERWARRANTIES, REMEDIESANDCONDITIONS,WHETHER ORALORWRITTEN,
EXPRESSORIMPLIED.CORNWELLSPECIFICALLYDISCLAIMSANYANDALLIMPLIEDWARRANTIES,INCLUDING,TOTHEEXTENTPERMITTEDBYAPPLICABLELAW,ANYWARRANTIES
OFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.IFCORNWELLCANNOTLAWFULLYDISCLAIMIMPLIEDWARRANTIESUNDERTHISLIMITEDWARRANTY,ALLSUCH
IMPLIEDWARRANTIESARELIMITEDINDURATIONTOTHEDURATIONOFTHISWARRANTY.
INNOEVENTSHALLCORNWELLBELIABLETOTHEPURCHASERORTOTHEUSEROFACORNWELLPRODUCTFORANYSPECIAL,INCIDENTALORCONSEQUENTIALDAMAGESBASED
UPON BREACH OFWARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, ORANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE,WITHOUT LIMITATION, EXPENSES, LOST
REVENUES,LOSTSAVINGS,LOSTPROFITS,ORANYOTHERINCIDENTALORCONSEQUENTIALDAMAGESARISINGFROMTHEPURCHASE,USEORINABILITYTOUSETHECORNWELL
PRODUCT.
Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesorexclusionsorlimitationonthedurationofimpliedwarrantiesorconditions,sotheabove
limitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightsthatvarybystate.
RepairkitsandreplacementpartsareavailableformanyCornwellproducts,regardlessofwhetherornottheproductisstillcoveredbyawarrantyplan.