Cornwell Tools CAT3500HD User manual

CAT3500HD 1 10/11/10
CAT3500HD
3/8" Heavy Duty
Air Ratchet
Operating Instructions • Warning Information
• Parts Breakdown
Maximum Torque: ......................85 ft. lbs.
Capacity (Std Bolt Size) ......................3/8"
Net Weight:............................2.4 lbs.
Length:.................................10.6"
Air Consumption: .........................4 CFM
Air Inlet: ............................. 1/4" NPT
Recommended Hose Size:..................3/8" I.D.
Recommended Air Pressure: .................90 PSI
Sound Level ............................84 dbA
SPECIFICATIONS
Copyright © Professional Tool Products, 2010
All rights reserved
AVOID PROLONGED EXPOSURE TO VIBRATION
WEAR HEARING PROTECTION
ALWAYS WEAR SAFETY GOGGLES
ALWAYS READ INSTRUCTIONS BEFORE
USING POWER TOOLS
Some dust created by power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• leadfromlead-basedpaints,
• crystallinesilicafrombricksandcement
and other masonry products, and
• arsenicandchromiumfrom
 chemically-treatedlumber.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed to
filter out microscopic particles.
WARNING
WARNING

CAT3500HD 2 10/11/10
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL
CAREFULLY AND UNDERSTAND ALL
INFORMATION BEFORE OPERATING
THIS TOOL.
• Alwaysoperate,inspectandmaintainthis
toolinaccordancewithAmericanNational
StandardsInstituteSafetyCodeofPortable
AirTools(ANSIB186.1)andanyother
applicablesafetycodesandregulations.
• Forsafety,topperformanceandmaximum
durabilityofparts,operatethistoolat90
psig:6.2barmaxairpressurewith3/8"
diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
protectionwhenoperatingorperforming
maintenanceonthistool.Alwayswear
hearingprotectionwhenusingthistool.
• Highsoundlevelscancausepermanent
hearingloss.Usehearingprotectionas
recommendedbyyouremployerorOSHA
regulation.
• Keepthetoolinefficientoperating
condition.
• Operatorsandmaintenancepersonnelmust
bephysicallyabletohandlethebulk,weight
andpowerofthistool.
• Airunderpressurecancausesevereinjury.
Neverdirectairatyourselforothers.
Alwaysturnofftheairsupply,drainhoseof
airpressureanddetachtoolfromairsupply
beforeinstalling,removingoradjustingany
accessoryonthistool,orbeforeperforming
anymaintenanceonthistool.Failuretodo
socouldresultininjury.Whiphosescan
causeseriousinjury.Alwayscheckfor
damaged,frayedorloosehosesandfittings,
andreplaceimmediately.Donotusequick
detachcouplingsattool.Seeinstructions
forcorrectset-up.
• Airpoweredtoolscanvibrateduring
use.Vibration,repetitivemotionsor
uncomfortablepositionsoverextended
periodsoftimemaybeharmfultoyour
handsandarms.Discontinueuseoftool
ifdiscomfort,tinglingfeelingorpainoccurs.
Seekmedicaladvicebeforeresuminguse.
• Placethetoolontheworkbeforestarting
thetool.
• Slipping,trippingand/orfallingwhile
operatingairtoolscanbeamajorcauseof
seriousinjuryordeath.Beawareofexcess
hoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalanced
andfirm.Donotoverreachwhenoperating
thetool.
• Anticipateandbealertforsuddenchanges
inmotionduringstartupandoperationof
anypowertool.
• Donotcarrytoolbythehose.Protectthe
hosefromsharpobjectsandheat.
• Keepawayfromrotatingendoftool.Donot
wearjewelryorlooseclothing.Securelong
hair.Scalpingcanoccurifhairisnotkept
awayfromtoolandaccessories.Choking
canoccurifneckwearisnotkeptaway
fromtoolandaccessories.
• Donotlubricatetoolswithflammableor
volatileliquidssuchaskerosene,diesel
orjetfuel.
• Accessoryretainersshouldbeusedto
preventdischargeorejectionofthe
accessorywhichmightcauseinjury.
• Donotforcetoolbeyonditsratedcapacity.
• Donotremoveanylabels.Replaceany
damagedlabels.
• Useaccessoriesrecommendedby
CornwellTools.
WARNING

CAT3500HD 3 10/11/10
PARTS BREAKDOWN - CAT3500HD
Index # Part # Description Qty. Index # Part # Description Qty.
1 RS31501 Screw 1
2 RS31502 O-Ring 1
3 RS31503 O-Ring 2
4 RS31504 Air Regulator 1
5 RS31505 Spring 1
6 RS31506 Valve Stem Bushing 1
7 RS63807 Valve Stem 1
8 RS246002 O-Ring 1
9 RS31509 Air Inlet 1
10 RS3500HD10 Exhaust Sleeve 1
11 RS31511 O-Ring 1
12 RS3500HD12 Spring Pin 1
13 RS3500HD13 Lever 1
14 RS3500HD14 Protecting Rubber 1
15 RS3500HD15 Housing 1
16 RS30516 Bearing 1
17 RS31517 Rear Plate 1
18 RS31518 Pin 2
19 RS31519 Rotor Blade 4
20 RS315B21 Rotor 1
21 RS31521 Cylinder 1
22 RS31522 Cone Muffler 1
23 RS31523 Front Plate 1
24 RS30524 Bearing 1
25 RS31525 Washer 1
26 RS3500HD26 Thread Ring Gear 1
27 RS165029 Gear 2
28 RS31528 Idler Gear Pin 2
29 RS165031 Idler Gear Plate 1
30 RS3500HD30 Clamp Nut 1
31 RS3500HD31 Bushing 1
32 RS3500HD32 Needle Bearing 1
33 RS3500HD33 Ratchet Housing 1
34 RS3500HD34 Crank Shaft 1
35 RS3500HD35 Drive Bushing 1
36 RS3500HD36 Ratchet Yoke 1
37 * Pin 1
38 * Ratchet Pawl 1
39 * Lock Pin 1
40 * Spring 1
41 * Reverse Button 1
42 * Ratchet Anvil 1
43 * Wave Washer 1
45 * Retainer Ring 1
46 RS227B25 Bearing 1
47 RS10920 Bearing 1
48 * Spring 2
49 * Pin 2
50 * Washer 2
* Head Kit, CAT3500HDRHK

CAT3500HD 4 10/11/10
Operating Instructions • Warning Information • Parts Breakdown
Nipple
AIR SUPPLY
Toolsofthisclassoperateonawiderangeofairpressures.
Itisrecommendedthatairpressureofthesetoolsmeasures90PSIat
thetoolwhilerunningfree.Higherpressure(over
90psig;6.2bar)raisesperformancebeyondtheratedcapacityof
thetool,whichwillshortentoollifebecauseoffasterwearandcould
causeinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterin
theairlinewillcausedamagetothetool.Draintheairtankdaily.
Cleantheairinletfilterscreenonatleastaweeklyschedule.The
recommendedhookupprocedurecanbeviewedintheabovefigure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusuallylong
airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.
andfittingsshouldhavethe
sameinsidedimensionsandbetightlysecured.
OPERATION
Thisratchetwrenchisratedat3/8"USSboltsize.Ratingmustbe
downgradedforspringUbolts,tiebolts,longcapscrews,double
depthnuts,badlyrustedconditionsandspringfastenersasthey
absorbmuchoftheimpactpower.Whenpossible,clamporwedge
thebolttopreventspringback.
Soakrustednutsinpenetratingoilandbreakrustsealbefore
removingwithimpactwrench.Ifnutdoesnotstarttomoveinthree
tofivesecondsusealargersizeimpactwrench.Donotuseimpact
wrenchbeyondratedcapacityasthiswilldrasticallyreducetoollife.
Theforward/reversingbuttonisusedtochangetherotationofthe
tool.Whenthebuttonissettotheright,thetoolwillturninaright
handrotation.Whenthebuttonissettotheleft,thetoolwillturnina
lefthandrotation.
NOTE:Actualtorqueonafastenerisdirectlyrelatedtojointhard-
ness,toolspeed,conditionofsocketandthetimethetoolisallowed
toimpact.
Usethesimplestpossibletool-to-sockethookup.Everyconnection
absorbsenergyandreducespower.
LUBRICATION
Lubricatetheairmotordailywithqualityairtooloil.Ifnoairline
oilerisused,run1/2oz.teaspoonofoilthroughthetool.Theoil
canbesquirtedintothetoolairinletorintothehoseatthenearest
connectiontotheairsupply,thenrunthetool.Arustinhibitiveoilis
acceptableforairtools.
WARNING:Afteranairtoolhasbeenlubricated,oilwilldischarge
throughtheexhaustportduringthefirstfewsecondsofoperation.
Theexhaustportmustbecoveredwithatowelbeforeapplyingair
pressuretopreventseriousinjury.
WARRANTY COVERAGE
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE
(1) YEAR from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option,
either repair or replace any part of the product(s) that proves defective by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any
unauthorized disassembly, repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell
or a Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include
a copy of your proof of purchase and a brief description of the problem. The tool will be inspected and if any part or parts are found
to be defective in material or workmanship, they will be repaired free of charge, and the repaired tool will be returned to you
freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND
CONDITIONS, WHETHER ORAL OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY,
ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR
ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST
PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE
CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration
of implied warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered
by a warranty plan.
Cornwell Quality Tools Company
667 Seville Road • Wadsworth, OH 44281-1094