Cornwell Tools CAT9000IBP User manual

CAT9000IBP 3/16/12
CAT9000IBP
3/8" Impacting
Air Ratchet
Operating Instructions • Warning Information
• Parts Breakdown
Max. Free Speed ....................... 275 RPM
Working Torque ...................... 5-80 ft. lbs.
Max. Torque ..........................85 ft. lbs.
Air Inlet Size .......................... 1/4" NPT
Recommended Hose Size ..................3/8" I.D.
Recommended Air Pressure .......... 90 PSI (6.2 Bar)
Air Consumption .........................4 CFM
Overall Length..................11.25" (285.75mm)
Weight (kgs) .....................3 lbs. (1.36 kgs)
Vibration Level .........................5.9 m/s²
Sound Pressure Level......................89 dBA
SPECIFICATIONS
Copyright © Professional Tool Products, 2012
All rights reserved
AVOID PROLONGED
EXPOSURE TO VIBRATION
WEAR HEARING
PROTECTION
ALWAYS WEAR
SAFETY GOGGLES
ALWAYS READ
INSTRUCTIONS BEFORE
USING POWER TOOLS
WARNING
MAX. RPM 275
RATED RPM OF THE ACCESSORY USED
MUST EXCEED THE MAXIMUM TOOL
RPM SHOWN
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
 • leadfromlead-basedpaints,
 • crystallinesilicafrombricksandcementandothermasonryproducts,and
 • arsenicandchromiumfromchemically-treatedlumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
WARNING
WARNING

CAT9000IBP 2 3/16/12
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL
CAREFULLY AND UNDERSTAND ALL
INFORMATION BEFORE OPERATING
THIS TOOL.
• Alwaysoperate,inspectandmaintain
thistoolinaccordancewithAmerican
NationalStandardsInstituteSafety
CodeofPortableAirTools(ANSIB186.1)
andanyotherapplicablesafetycodesand
regulations.
• Forsafety,topperformanceandmaximum
durabilityofparts,operatethistoolat90
psig:6.2barmaxairpressurewith3/8"
diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
protectionwhenoperatingorperforming
maintenanceonthistool.Alwayswear
hearingprotectionwhenusingthistool.
• Highsoundlevelscancausepermanent
hearingloss.Usehearingprotectionas
recommendedbyyouremployerorOSHA
regulation.
• Keepthetoolinefficientoperating
condition.
• Operatorsandmaintenancepersonnel
mustbephysicallyabletohandlethebulk,
weightandpowerofthistool.
• Airunderpressurecancausesevereinjury.
Neverdirectairatyourselforothers.
Alwaysturnofftheairsupply,drainhose
ofairpressureanddetachtoolfromair
supplybeforeinstalling,removingor
adjustinganyaccessoryonthistool,or
beforeperforminganymaintenanceon
thistool.Failuretodosocouldresultin
injury.Whiphosescancauseserious
injury.Alwayscheckfordamaged,frayed
orloosehosesandfittings,andreplace
immediately.Donotusequickdetach
couplingsattool.Seeinstructionsfor
correctset-up.
• Airpoweredtoolscanvibrateduring
use.Vibration,repetitivemotionsor
uncomfortablepositionsoverextended
periodsoftimemaybeharmfultoyour
handsandarms.Discontinueuseoftool
ifdiscomfort,tinglingfeelingorpain
occurs.Seekmedicaladvicebefore
resuminguse.
• Placethetoolontheworkbeforestarting
thetool.
• Slipping,trippingand/orfallingwhile
operatingairtoolscanbeamajorcauseof
seriousinjuryordeath.Beawareofexcess
hoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalanced
andfirm.Donotoverreachwhenoperating
thetool.
• Anticipateandbealertforsuddenchanges
inmotionduringstartupandoperationof
anypowertool.
• Donotcarrytoolbythehose.Protectthe
hosefromsharpobjectsandheat.
• Keepawayfromrotatingendoftool.Donot
wearjewelryorlooseclothing.Securelong
hair.Scalpingcanoccurifhairisnotkept
awayfromtoolandaccessories.Choking
canoccurifneckwearisnotkeptawayfrom
toolandaccessories.
• Donotlubricatetoolswithflammableor
volatileliquidssuchaskerosene,diesel
orjetfuel.
• Useonlyimpactwrenchsocketsand
accessories on this tool. Do not use
hand sockets and accessories.
• Donotforcetoolbeyonditsratedcapacity.
• Donotremoveanylabels.Replaceany
damagedlabels.
• Useaccessoriesrecommendedby
CornwellTools.
WARNING

CAT9000IBP 3 3/16/12
PARTS BREAKDOWN - CAT9000IBP
51
50
49
36
37 57
56
35
38
39
40
42
43
44
45
46
47
48
24 23 17
21 20 19
18
17
16
15
53
54
1
4
11
8
25
26
27
28
29
30
31
32
33
22 17
41
7
6
10 9
5
52
34
Ref. # Item # DESCRIPTION QTY
1 RS9000IBP01 Housing 1
4 RS9000IBP04 O-Ring 1
5 RS9000IBP05 Throttle Pin 1
6 RS9000IBP06 Air Inlet 1
7 RS281402 O-Ring 1
8 RS9000IBP08 Muffler 1
9 RS93129 Throttle Spring 1
10 RS93128 Throttle Valve 1
11 RS93127 Throttle Seat 1
15 RS21114 Ball Bearing 1
16 RS113216 Rear End Plate (Incl. #17) 1
17 RS26216 Steel Ball 3
18 RS113218 Cylinder 1
19 RS388420 Rotor Blade 4
20 RS113220 Rotor 1
21 RS305A22 Spindle Collar 1
22 RS113222 Front End Plate (Incl. #17) 1
23 RS30524 Ball Bearing 1
24 RS113224 Washer 1
25 RS113225 Hammer Cage 1
26 RS113226 Steel Ball 1
27 RS113227 Mechanism Anvil 1
28 RS113228 Hammer Pin 2
29 RS113229 Spring 1
30 RS113230 Mechansim Cover 1
31 RS113231 Thrust Ball Bearing 1
Ref. # Item# DESCRIPTION QTY
32 RS113232 Coupling Nut 1
33 RS9000IBP33 Lock Nut 1
34 RS281428 Needle Bearing 1
35 RS113235 Ratchet Housing (Incl. #56) 1
36 * Reverse Button 1
37 * Spring 1
38 * Washer 1
39 * Pin 1
40 * 3/8"Ratchet Anvil 1
41 * Pin 1
42 * Spring 1
43 * Lock Pin 1
44 * Ratchet Pawl 1
45 * Spring 2
46 * Pin 2
47 * Thrust Washer 1
48 * Retaining Ring 1
49 RS113249 Crank Shaft 1
50 RS113250 Drive Bushing 1
51 RS8000BP30 Ratchet Yoke 1
52 RS848002 Pin 1
53 RS4000SDR02 Lever 1
54 RS9000IBP54 Comfort Grip 1
56 RS1884R29 Grease Fitting 1
57 RS113257 Bushing 1
* Available as head kit part number CAT9000HK (items 36-48)

CAT9000IBP 4 3/16/12
Operating Instructions • Warning Information • Parts Breakdown
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
AIR SUPPLY
Toolsofthisclassoperateonawiderangeofairpressures.
Itisrecommendedthatairpressureofthesetoolsmeasures90PSI
atthetoolwhilerunningfree.Higherpressure(over90psi;6.2bar)
raisesperformancebeyondtheratedcapacityofthetool,whichwill
shortentoollifebecauseoffasterwearandcouldcauseinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterin
theairlinewillcausedamagetothetool.Draintheairtankdaily.
Cleantheairinletfilterscreenonatleastaweeklyschedule.The
recommendedhookupprocedurecanbeviewedintheabovefigure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusuallylong
airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.
andfittingsshouldhavethesameinsidedimensionsandbetightly
secured.
OPERATION
This ratchet wrench is rated at 3/8" USS bolt size. Rating must be down
graded for spring U bolts, tie bolts, long cap screws, double depth nuts,
badly rusted conditions and spring fasteners as they absorb much of the
impact power. When possible, clamp or wedge the bolt to prevent
springback.
Soak rusted nuts in penetrating oil and break rust seal before removing
with impact wrench. If nut does not start to move in three to five seconds
use a larger size impact wrench. Do not use impact wrench beyond rated
capacity as this will drastically reduce tool life.
NOTE: Actual torque on a fastener is directly related to joint hardness, tool
speed, condition of socket and the time the tool is allowed to impact.
LUBRICATION
Lubricatetheairmotordailywithqualityairtooloil.Ifnoairline
oilerisused,run1/2oz.ofairtooloilthroughthetool.Theoilcan
besquirtedintothetoolairinletorintothehoseatthenearest
connectiontotheairsupply,thenrunthetool.Arustinhibitiveoilis
acceptableforairtools.
WARNING:Afteranairtoolhasbeenlubricated,oilwilldischarge
throughtheexhaustportduringthefirstfewsecondsofoperation.
Theexhaustportmustbecoveredwithatowelbeforeapplyingair
pressuretopreventseriousinjury.
WARRANTY COVERAGE
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1) YEAR
from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace
any part of the product(s) that proves defective by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any
unauthorized disassembly, repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell
Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of your
proof of purchase and a brief description of the problem. The tool will be inspected and if any part or parts are found to be defective in material or
workmanship, they will be repaired free of charge, and the repaired tool will be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS,
WHETHER ORAL OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING,
TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF
CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH IMPLIED WARRANTIES ARE LIMITED
IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY.
SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied
warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may
also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a
warranty plan.
Cornwell Quality Tools Company
667 Seville Road • Wadsworth, OH 44281-1094