Cornwell Tools CAT3190AHMV Product manual

CAT3190AHMV 1 09/30/09
CAT3190AHMV
Super Duty
Air Hammer with
Vibration Reduction
Operating Instructions • Warning Information
• Parts Breakdown
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
 
 
products, and
 
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work
in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out
microscopic particles.
Blows per Minute: .............................2,900 BPM
Shank Opening: ..................................0.401"
Bore Diameter:.....................................3/4"
Stroke: ........................................."
Air Inlet: ...................................
Recommended Hose Size:.........................
Recommended Air Pressure: ......................90 PSIG
Average Air Consumption: .......................2.73 CFM
Length: ...........................................
Shipping Weight: .................................
SPECIFICATIONS
ALWAYS READ


POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES


AVOID 


 

Copyright © Professional Tool Products, 2009
All rights reserved

CAT3190AHMV 2 09/30/09
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.





THIS TOOL.
• Alwaysoperate,inspectandmaintainthis
toolinaccordancewithAmericanNational
StandardsInstituteSafetyCodeofPortable
AirTools(ANSIB186.1)andanyother
applicablesafetycodesandregulations.
• Forsafety,topperformanceandmaximum
durabilityofparts,operatethistoolat90
psig;6.2barmaxairpressurewith3/8"
diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
protectionwhenoperatingorperforming
maintenanceonthistool.Alwayswear
hearingprotectionwhenusingthistool.
• Highsoundlevelscancausepermanent
hearingloss.Usehearingprotectionas
recommendedbyyouremployerorOSHA
regulation.
•Keepthetoolinefficientoperatingcondition.
•Operatorsandmaintenancepersonnelmust
bephysicallyabletohandlethebulk,weight
andpowerofthistool.
• Airunderpressurecancausesevereinjury.
Neverdirectairatyourselforothers.
Alwaysturnofftheairsupply,drainhoseof
airpressureanddetachtoolfromairsupply
beforeinstalling,removingoradjustingany
accessoryonthistool,orbeforeperforming
anymaintenanceonthistool.Failuretodo
socouldresultininjury.Whiphosescan
causeseriousinjury.Alwayscheckfor
damaged,frayedorloosehosesandfittings,
andreplaceimmediately.Donotusequick
detachcouplingsattool.Seeinstructionsfor
correctset-up.
• Airpoweredtoolscanvibrateduring
use.Vibration,repetitivemotionsor
uncomfortablepositionsoverextended
periodsoftimemaybeharmfultoyour
handsandarms.Discontinueuseoftool
ifdiscomfort,tinglingfeelingorpainoccurs.
Seekmedicaladvicebeforeresuminguse.
•Placethetoolontheworkbeforestarting
thetool.
• Donotindulgeinanyhorseplaywiththis
tool.
• Slipping,trippingand/orfallingwhile
operatingairtoolscanbeamajorcauseof
seriousinjuryordeath.Beawareofexcess
hoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalanced
andfirm.Donotoverreachwhenoperating
thetool.
• Anticipateandbealertforsuddenchanges
inmotionduringstartupandoperationof
anypowertool.
• Donotcarrytoolbythehose.Protectthe
hosefromsharpobjectsandheat.
• Toolshaftmaycontinuetorotatebrieflyafter
throttleisreleased.Avoiddirectcontactwith
accessoriesduringandafteruse.Gloveswill
reducetheriskofcutsorburns.
• Keepawayfromrotatingendoftool.Donot
wearjewelryorlooseclothing.Securelong
hair.Scalpingcanoccurifhairisnotkept
awayfromtoolandaccessories.Choking
canoccurifneckwearisnotkeptaway
fromtoolandaccessories.
• Neveruseachiselasahandstrucktool.
Theyaredesignedandheattreatedtobe
usedonlyinairhammers.Selecthecorrect
shankandretainerforthetool.
• Neverusedullaccessories.Nevercoolahot
accessoryinwaterasbrittlenessandearly
failurecanresult.Accessorybreakageor
tooldamagemayresultfromprying.Take
smallerbitestoavoidgettingstruck.
• Donotlubricatetoolswithflammableor
volatileliquidssuchaskerosene,diesel
orjetfuel.
• Donotforcetoolbeyonditsratedcapacity.
• Donotremoveanylabels.Replaceany
damagedlabels.
• Useaccessoriesrecommendedby
CornwellTools.

CAT3190AHMV 3 09/30/09
    
101 RS3190101 Housing 1
    
103 RS3190103 Magazine 1
    
202 RS1719202 Spring Pin 1
203 RS1719203 Muffler 1
204 RS1719204 Retainer Ring 1
    
   Inlet Bushing 1
207 RS1719207 Swivel Air Inlet 1
    
    
    
    
    
    
    
214 RS1719214 Deflector 1
    
302 RS1719302 Rear Cushion 1
304 RS3190304 Main Piston 1
    
    
    
PARTS BREAKDOWN - CAT3190AHMV
401
103
102
101
301
302
304
305
201
203
214
204
205
206
207
213
212
211
210
209
208
202
307

CAT3190AHMV 4 09/30/09
Operating Instructions • Warning Information • Parts Breakdown
Nipple

Toolsofthisclassoperateonawiderangeofairpressures.Itis
recommendedthatairpressureofthesetoolsmeasures90PSIat
thetoolwhilerunningfree.Higherpressure(over90psig;6.2bar)
raisesperformancebeyondtheratedcapacityofthetool,which
willshortentoollifebecauseoffasterwearandcouldcauseinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterin
theairlinewillcausedamagetothetool.Draintheairtankdaily.
Cleantheairinletfilterscreenonatleastaweeklyschedule.The
recommendedhookupprocedurecanbeviewedintheabove
figure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusually
longairhoses(over25feet).Minimumhosediametershouldbe
3/8"I.D.andfittingsshouldhavethesameinsidedimensionsand
betightlysecured.

Alwaysplaceachiselinthehammerandholdthetooldownto
theworkbeforeoperating.Damagetothetoolortheretainermay
resultifthisprecautionisnotfollowed.
Thechiselretainersarenotdesignedforcompletesafetyagainst
accidentalreleaseofcuttersorhammers.Toavoidinjury,the
throttlemustneverbedepressedunlessthechiselisheldfirmly
againsttheworkplace.Whentoolisnotinactualuse,thechisel
mustberemoved.Duringoperation,safetygogglesshouldalways
beusedtoguardagainstflyingrustandchips.Whenusingtool,
regulatethespeedsothatthechiselisnotbeingdrivenoutof
thecylinder.Ifpistonisallowedtostrikethecylinderwall,internal
damagewillresult.
Tochangechisel,pullbackonspringhookandinsertchisel.
Releasespringhook.
Toregulateair,turnairregulatorknoboutformaximumair
pressureandinforminimum.

Lubricatethisairtooldailywithqualityairtooloil.Ifnoairline
oilerisused,run1/2oz.ofoilthroughthetool.Theoilcanbe
squirtedintothetoolairinletorintothehoseatthenearest
connectiontotheairsupply,thenrunthetool.
Overfillingwillcauseareductioninthepowerofthetool.
WARRANTY
Cornwellwarrantsthisairtoolforaperiodof2yearstotheconsumer.Wewillrepairany CAT3190AHMV covered under this warranty which
provestobedefectiveinmaterialorworkmanshipduringthewarrantyperiod.Inordertohaveyourtoolrepaired,returnthetooltoanyCornwell
AuthorizedWarrantyCenter,freightprepaid.Pleaseincludeacopyofyourproofofpurchaseandabriefdescriptionoftheproblem.Thetoolwill
beinspectedandifanypartorpartsarefoundtobedefectiveinmaterialorworkmanship,theywillberepairedfreeofchargeandtherepaired
toolwillbereturnedtoyoufreightprepaid.
Thiswarrantygivesyouspecificrights.Youmayalsohaveotherrightswhichvaryfromstatetostate.
TheforegoingobligationisCornwell’ssoleliabilityunderthisoranyimpliedwarrantyandundernocircumstancesshallCornwellbeliableforany
incidentalorconsequentialdamages.
Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagessotheabovelimitationorexclusionmaynot
applytoyou.