Cornwell Tools CAT9000HS User manual

CAT9000HS Rev. 01/18/19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
Maximum Torque.............................. 50 ft-lbs.
Free Speed ................................... 500 RPM
Length .........................................6 1/4"
Weight ....................................... 1.5 Lbs.
Maximum Air Pressure ................... 90 psig, 6.2 bar
Air Inlet Size ................................. 1/4" NPT
Recommended Hose Size ........................3/8" I.D.
Average Air Consumption ........................2.1 CFM
SPECIFICATIONS
Copyright © Professional Tool Products, 2019
All rights reserved
OPERATING MANUAL •WARNING INFORMATION •PARTS LIST
CAT9000HS
3/8" HIGH SPEED
STUBBY AIR RATCHET
ALWAYS READ
INSTRUCTIONS BEFORE
USING POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
ALWAYS WEAR HEARING
PROTECTION
AVOID PROLONGED
EXPOSURE TO VIBRATION
• MAXIMUM RPM OF 500
• MAX. AIR PRESSURE:
90 PSIG, 6.2 BAR
WARNING

CAT9000HS 2 Rev. 01/18/19
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL CAREFULLY
AND UNDERSTAND ALL INFORMATION BEFORE
OPERATING THIS TOOL.
• It is the responsibility of the owner to make sure all personnel
read this manual prior to using this air tool. It is also the
responsibility of the air tool owner to keep this manual intact
and in a convenient location for all to see and read. If the manual
or product labels are lost or not legible, contact Cornwell for
replacements. If the operator is not fluent in English, the product
and safety instructions shall be read to and discussed with the
operator in the operator's native language by the purchaser/
owner or his designee, making sure that the operator
comprehends its contents.
• Always operate, inspect and maintain this tool in accordance
with American National Standards Institute Safety Code of
Portable Air Tools (ANSI B186.1) and any other applicable safety
codes and regulations.
• For safety, top performance and maximum
durability of parts, operate this tool at 90 psig:
6.2 bar max air pressure with 3/8" diameter air
supply hose.
• Always wear impact-resistant eye protection when
operating or performing maintenance on this tool
(users and bystanders).
• Always wear hearing protection when using this tool
(users and bystanders). High sound levels can cause
permanent hearing loss. Use hearing protection as
recommended by your employer or OSHA regulation.
• Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be physically able
to handle the bulk, weight and power of this tool.
• Keep tool out of reach of children.
• Air under pressure can cause severe injury. Never
direct air at yourself or others. Always turn off the air
supply, drain hose of air pressure and detach tool
from air supply before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool. Failure to
do so could result in injury.Whip hoses can cause
serious injury.Always check for damaged, frayed or
loose hoses and fittings, and replace immediately.
Do not use quick detach couplings at tool. See
instructions for correct set-up on page 3.
• Air powered tools can vibrate during use.Vibration,
repetitive motions or uncomfortable positions over
extended periods of time may be harmful to your
hands and arms. Discontinue use of tool if discomfort,
tingling feeling or pain occurs. Seek medical advice before
resuming use.
• Place the tool on the work before starting the tool. Do not point
or indulge in any horseplay with this tool.
• Note direction of rotation BEFORE operating this tool.
• Slipping, tripping and/or falling while operating air
tools can be a major cause of serious injury or death.
Be aware of excess hose left on the walking or work
surface.
• Keep body working stance balanced and firm. Do not overreach
when operating the tool.
• Anticipate and be alert for sudden changes in motion during
start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose from
sharp objects and heat.
• Tool shaft may continue to rotate briefly after throttle
is released.Avoid direct contact with accessoriesduring and after
use. Gloves will reduce the risk of cuts or burns.
• Keep away from rotating end of tool. Do not wear
jewelry or loose clothing. Secure long hair.
Scalping can occur if hair is not kept away from tool
and accessories. Choking can occur if neckwear is
not kept away from tool and accessories.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• This tool is not insulated against electric shock.
• This tool must not be used in explosive
atmospheres.
• Do not force tool beyond its rated capacity.
•Use only impact sockets and accessories on this tool.
Do not use hand sockets or accessories.
• Use accessories recommended by Cornwell Tools.
• Do not use (or modify) the tool for any other purpose than
that for which it was designed without consulting the
manufacturer's authorized representative.
• Do not remove any labels. Replace any damaged labels.
WARNING: This product can expose
you to chemicals including nickel, which
is known to the State of California to
cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65Warnings.ca.gov.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY
CAT9000HS
3/8" HIGH SPEED
STUBBY AIR RATCHET

CAT9000HS 3 Rev. 01/18/19
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
AIR SUPPLY
Tools operate on a wide range of air pressures. It is recommended
that air pressure of these tools measures 90 psig at the tool with
the trigger fully depressed and no load applied to the tool. Higher
pressure (over 90 psig; 6.2 bar) raises performance beyond the
rated capacity of the tool, which will shorten tool life and could
cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in the
air line will cause damage to the tool. Drain water from air lines
and compressor prior to running tool. Clean the air inlet filter screen
weekly. The recommended hookup procedure can be viewed in the
above figure.
The air inlet used for connecting air supply has standard 1/4" NPT.
Line pressure should be increased to compensate for unusually long
air hoses (over 25 feet). Minimum hose diameter should be 3/8" I.D.
and fittings should have the same inside dimensions and be tightly
secured.
Ensure an accessible emergency shut off valve has been installed in
the air supply line and make others aware of its location.
LUBRICATION
Lubricate the air motor daily with high quality air tool oil. If no air
line oiler is used, run 1/2 oz. of oil through the tool. The oil can be
squirted into the tool air inlet or into the hose at the nearest con-
nection to the air supply, then run the tool. A rust inhibitive oil is
acceptable for air tools.
WARNING: After an air tool has been lubricated, oil will discharge
through the exhaust port during the first few seconds of operation.
The exhaust port must be covered with a towel before applying air
pressure to prevent serious injury.
OPERATION
The CAT9000HS ratchet is designed to fasten and unfasten
threaded fasteners while operating under recommended conditions.
Note the directional setting of the reversing lever before depressing
the throttle. Ensure body stance to be in excellent balance and have
full control of the tool before use. Be fully alert as sudden reaction
torques and directional changes may unexpectedly occur. Be aware
that air ratchets are not torque wrenches or pry bars. Joints and
fasteners requiring a specific torque must be checked with a torque
wrench as the final step. Using the air ratchet to tighten or break-
free fasteners, can irreversibly damage its internal mechanism and
will void any remaining warranty.
Always turn off the air supply, drain hose of air pressure
and detach tool from air supply before installing, removing
or adjusting any part or accessory on this tool, or before
performing any maintenance on this tool.
WARNING: Use only impact sockets and accessories on this
tool. Do not use hand sockets and accessories.
TROUBLESHOOTING
Other factors outside the tool may cause loss of power or erratic
action. Reduced compressor output, excessive drain on the air
line, moisture or restrictions in air pipes or the use of hose con-
nections of improper size or poor conditions may reduce air
supply. Grit or gum deposits in the tool may cut power and
may be corrected by cleaning the air strainer and flushing
out the tool with gum solvent oil or an equal mixture of SAE #10 and
kerosene. If outside conditions are in order, disconnect tool from
hose and take tool to your nearest authorized service center.
CAT9000HS
3/8" HIGH SPEED
STUBBY AIR RATCHET

CAT9000HS 4 Rev. 01/18/19
WARRANTY COVERAGE
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1)
YEARS from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either
repair or replace any part of the product(s) that proves defective by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any
unauthorized disassembly, repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a
Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of
your proof of purchase and a brief description of the problem. The tool will be inspected and if any part or parts are found to be defective in
material or workmanship, they will be repaired free of charge, and the repaired tool will be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND
CONDITIONS, WHETHER ORAL OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY,
ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR
ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST
PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE
CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of
implied warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a
warranty plan.
CAT9000HS
3/8" HIGH SPEED
STUBBY AIR RATCHET

CAT9000HS 5 Rev. 01/18/19
Item Part No Parts Name Qty
101 RS10117 HOUSING 1
102 RS10118C HANDLE GRIP 1
103 RS102101 MUFFLER 1
104 RS10126 DEFLECTOR 1
105 RS10164 AIR INLET 1
106 RS10165 REGULATOR 1
107 RS10166 O-RING 1
108 RS10167 LATCH SPRING 1
109 RS10175 REGULATOR 1
110 RS1837103 O-RING (4x2mm) 1
111 RS10176 VALVE STEM 1
112 RS7500104 SPRING PIN 1
113 RS10191 TRIGGER 1
114 RS10190 SPRING PIN 1
201 * GASKET 1
202 * REVERSE LEVER 1
203 * SPRING PIN 1
204 * ANVIL ASSEMBLY 1
205 * THRUST WASHER SPRING 2
206 * STEEL BALL (3mm) 2
207 * ANVIL-WASHER 1
208 RS102107 YOKE 1
209 * IN-CONCENTRIC RING 1
Item Part No Parts Name Qty
210 * PIN 1
211 * SPRING 1
212 * REVERSE PIN 1
213 * RATCHET PAWL 1
214 RS102113 DRIVE BUSHING 1
216 RS102114 RATCHET HOUSING 1
217 RS102115 BEARING 1
218 RS102116 MOTOR SHAFT BALANCER 1
219 RS102117 HAMMER PIN 2
220 RS102118 HAMMER 2
221 RS102119 HAMMER FRAME 1
222 RS102120 LOCK RING KEY 1
301 RS102121 CONNECTING COLLAR 1
302 RS222307 BEARING 1
303 RS10185 FRONT BEARING PLATE 1
304 RS90003 ROTOR BLADES (4 pack) 1
305 RS102122 ROTOR 1
306 RS10188 CYLINDER 1
307 RS10189 REAR END PLATE 1
308 RS102123 BEARING 1
309 RS1734413 SPRING PIN 1
not shown RSCAT9000HSWL Product Warning Label 1
PARTS LIST
CAT9000HS
3/8" HIGH SPEED
STUBBY AIR RATCHET
*Available only as RS90001 Ratchet Head Kit (includes: #201-207, 209-213)