Cornwell Tools CTG-CSGGA User manual

CTG-CSGGA 1 06/15/07
CTG-CSGGA
Continuous Shot
Air Grease Gun
Operating Instructions • Warning Information
• Parts Breakdown
FOR YOUR SAFETY AND TO PREVENT INJURY:
EXTREME PRESSURE MAY CAUSE WHIP HOSE TO BURST. USE ONLY APPROVED HOSES AND
FOLLOW THE HOSE INSTRUCTIONS AND WARNINGS.
THIS AIR OPERATED GREASE GUN CAN DEVELOP HIGH PRESSURES - UP TO 3,800 PSIG.
USE SAFETY GLASSES AND GLOVES WHILE OPERATING THE GUN. KEEP HANDS CLEAR
OF THE EXPOSED RUBBER PORTION OF THE HOSE WHILE OPERATING THE GUN WITH HOSE.
IF FLUID APPEARS TO PENETRATE THE SKIN, SEEK IMMEDIATE MEDICAL ATTENTION.
DO NOT TREAT AS A SIMPLE CUT.
BE SURE THE TRIGGER IS NOT DEPRESSED WHEN ATTACHING THE GUN TO AN AIR INLET HOSE.
AVOID ACCIDENTAL STARTING.
HOLD THE HOSE ONLY BY THE METAL SPRING GUARDS ON THE END.
DO NOT ALLOW THE HOSE TO KINK. DO NOT BEND THE HOSE IN A TIGHT RADIUS.
REPLACE THE HOSE AT FIRST SIGN OF WEAR, KINK OR DAMAGE TO THE OUTSIDE JACKET.
USE ONLY HIGH PRESSURE GREASE GUN HOSE AS A REPLACEMENT.
PumpRatio(max): ...............................40:1
Output per Stroke: . . . . . . . . . . . . . . . . . . . . . . . . . 288 ml/min
Pneumatic Inlet Pressure (min): . . . . . . . . . . . . . . . . . 40 PSIG
Pneumatic Inlet Pressure (max): . . . . . . . . . . . . . . . . 100 PSIG
Grease Output Pressure: . . . . . . . . . . . . . . . . . . . . . .3,800 PSIG
Grease Reservoir Capacity: . . . . . . . . . . . . . . . . . . . . . . . 14 oz
Operating Temperature Range: . . . . . . . . . . . . . . . . . . 14˚-104˚
Weight(empty): ...............................3.5lbs
Lubricant up to NLGI: . . . . . . . . . . . . . . . . . . . . . . . . #2 Grease
Pneumatic Port Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . 1/4" NPT
Grease Port Outlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8" NPT
SPECIFICATIONS
FOR YOUR SAFETY
AND TO PREVENT INJURY:
High pressure hazard.
Wear safety goggles.
Do not exceed 60 psi with hose or
90 psi with solid extension. To do
so may cause personal injury.
The Cornwell Air Operated
Continuous Shot Grease
Gun is a fully pneumatic
powered tool. The gun is
designed for lubrication
of grease points in
automotive and truck
applications. The gun has
a single action pump that
delivers grease each time
the trigger is depressed
and the plunger moves
forward.
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CTG-CSGGA 2 06/15/07
Ref. # Item # DESCRIPTION QTY
1 RS901104 Screw 4
2 RSCSGGA02 Finger Grip 1
3 RSCSGGA03 O-Ring 2
4 RSCSGGA04 Bump 1
5 RSCSGGA05 Spring 1
6 RSCSGGA06 Spring 1
7 RS901111 Filler Plug 1
8 RS901607 Air Vent Valve 1
9 RSCSGGA09 Ball 1
10 RSCSGGA10 Spring 1
11 RS901108 Adapter 1
12 RSCSGGA12 Housing Cap 1
13 RSCSGGA13 Gasket 1
14 RSCSGGA14 Piston Set 1
15 RSCSGGA15 Rubber Valve 1
Ref # Item# DESCRIPTION QTY
16 RSCSGGA16 Piston Rod 1
17 RSCSGGA17 Plunger Lock 1
18 RSCSGGA18 Plunger 1
19 RSCSGGA19 Washer 1
20 RSCSGGA20 Long Spring 1
21 RSCSGGA21 Air Inlet 1
22 RS901612 Switch 1
23 RSCSGGA23 Pin 1
24 RSCSGGA24 Trigger 1
25 RSCSGGA25 Container Tube 1
26 RSCSGGA26 End Cap 1
27 RSCSGGA27 Handle 1
28 RS901608 Hex Spout 1
29 RSCSGGA29 18" Nylon Hose 1
PARTS BREAKDOWN - CTG-CSGGA
1
2
3
4
5
6
7
8
9
10
11
13
12
14
16
17
18
19
24
25
26
27
23
22
21
15
28
29
20
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CTG-CSGGA 3 06/15/07
Operating Instructions • Warning Information • Parts Breakdown
FEATURES AND FUNCTIONS
• Continuous grease feed with one trigger pull
• Heavy duty cast aluminum body for durability and long life
• 3 way loading - bulk, 14 oz. cartridge, filler pump
• Locking plunger for force priming the gun
• Bleeder valve for purging unwanted air
• Working pressure: 40 PSI - 100 PSI
• Includes 18" high press grease hose, and 6" bent metal spout
PROPER GREASE GUN USE
This Air Powered Continuous Shot Grease Gun was developed for
the specific purpose of dispensing grease by using pneumatic
power.
The maximum rating listed in the specifications, should not
be exceeded.
This tool should only be used for its designed purpose and
according to the instructions in this manual.
GENERAL CAUTIONARY NOTES
Do not allow bystanders, children or other on-lookers in the work
area as they can cause distractions, which may lead to mistakes
and accidents.
Carefully inspect the equipment for damaged, loose or missing
parts. If the unit is worn or damaged, do not use it and contact an
authorized service center for evaluation or repair.
The Continuous Shot Grease Gun must be primed after each refill
or grease cartridge change. You should also check the priming of
the gun before each use.
For best performance and to extend product life, add a few drops
of air tool oil through the air fitting at the bottom of the handle if
gun begins to cycle slowly or erratically.
CAUTION!
Air pockets in the cartridge will cause the gun to lose prime.
PRIMING THE CONTINUOUS
SHOT GREASE GUN
With the gun loaded with grease and the gun hooked to an air
supply, activate the trigger until grease flows from the hose
or pipe. To relieve air pockets, operate the air vent valve #31
while depressing the trigger. If grease does not flow after 10-15
seconds of operation, remove the hose or pipe and activate the
trigger until grease flows from the hose/pipe outlet. Make sure
the bearing, fitting and lubrication line are clear and free flowing
before operating the gun. If the bearing, fitting or lubrication line
is blocked, the gun can stall.
REMOVING AN EMPTY
GREASE CARTRIDGE
1. Pull the T-handle until the rod is fully extended. Hook the rod
into the rod notch in the end cap.
2. Unscrew the grease tube from the gun.
3. Carefully center the grease rod and eject the empty cartridge
from the grease barrel.
INSTRUCTIONS FOR
CARTRIDGE LOADING
1. Pull the T-handle until the rod is fully extended, lock the
rod into the cap notch and remove the barrel assembly
from the gun.
2. Turn T handle 1/2 turn to lock the follower rod to the follower.
3. Remove the plastic cap from the grease cartridge and insert
the cartridge into the barrel assembly.
4. Remove the pull-tab from the grease cartridge.
5. Screw the barrel assembly on to the gun assembly.
6. Release the rod by centering the rod.
7. Push the rod by hand until the follower is inserted into the
grease cartridge. Then turn the T-handle 1/2 turn to unlock
the follower rod from the follower.
8. Prime the gun and remove any air pockets per the instructions
on priming the gun.
SUCTION FILLING
1. Remove the barrel assembly from the gun.
2. Insert the open end of the barrel assembly into the
grease bucket.
3. Pull the T-handle until it is fully to the rear and engage it in
the rod notch, making sure to keep the open end of the barrel
well within the grease.
4. When the barrel assembly is full of grease, screw it back on
to the gun assembly.
5. Release the rod by centering the rod.
6. Prime the gun and remove any air pockets per the instructions
on priming the gun.
USING A FILLER PUMP
1. Attach the bulk load fitting to the bulk container.
2. Operate the filler pump.
3. When the T-handle and rod are fully extended (about 8-1/2"),
the barrel is full.
4. Remove the gun from the bulk load container.
5. Release the rod by centering the rod.
6. Prime the gun and remove any air pockets per the instructions
on priming the gun.
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CTG-CSGGA 4 06/15/07
WARRANTY
Cornwell warrants its air tools for a period of 1 year to the consumer. We will repair any air tool covered under this warranty which proves to be
defective in material or workmanship during the warranty period. In order to have your tool repaired, return the tool to any Cornwell Authorized
Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description of the problem. The tool will be inspected
and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge and the repaired tool will be
returned to you freight prepaid.
This warranty gives you specific rights. You may also have other rights which vary from state to state.
The foregoing obligation is Cornwell’s sole liability under this or any implied warranty and under no circumstances shall Cornwell be liable for any
incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not
apply to you.
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