Cornwell Tools CAT8000BP User manual

CAT8000BP 1 Rev: 12/17/10
CAT8000BP
3/8" Air Ratchet
Operating Instructions • Warning Information
• Parts Breakdown
Overall Length.....................12.4" (315mm)
Torque .............................110 ft. lbs.
Sound Pressure Level......................90 dbA
Sound Power Level ......................101 dbA
RPM....................................200
Weight(kgs) ....................3.46lbs. (1.57kgs)
CFM .................................... 4.9
Vibration Level .....................2.54 m/sec^2
Air Inlet Size .........................1/4"-18NPT
Rec. Air Pressure...................90PSI(6.2BAR)
SPECIFICATIONS
Copyright © Professional Tool Products, 2010
All rights reserved
AVOID PROLONGED
EXPOSURE TO VIBRATION
WEAR HEARING
PROTECTION
ALWAYS WEAR
SAFETY GOGGLES
ALWAYS READ
INSTRUCTIONS BEFORE
USING POWER TOOLS
WARNING
RATED RPM OF THE ACCESSORY USED
MUST EXCEED THE MAXIMUM TOOL
RPM SHOWN
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
 • leadfromlead-basedpaints,
 • crystallinesilicafrombricksandcement
and other masonry products, and
 • arsenicandchromiumfrom
  chemically-treatedlumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.

CAT8000BP 2 Rev: 12/17/10
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL
CAREFULLY AND UNDERSTAND ALL
INFORMATION BEFORE OPERATING
THIS TOOL.
• Alwaysoperate,inspectandmaintainthis
toolinaccordancewithAmericanNational
StandardsInstituteSafetyCodeofPortable
AirTools(ANSIB186.1)andanyother
applicablesafetycodesandregulations.
• Forsafety,topperformanceandmaximum
durabilityofparts,operatethistoolat90
psig:6.2barmaxairpressurewith3/8"
diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
protectionwhenoperatingorperforming
maintenanceonthistool.Alwayswear
hearingprotectionwhenusingthistool.
• Highsoundlevelscancausepermanent
hearingloss.Usehearingprotectionas
recommendedbyyouremployerorOSHA
regulation.
• Keepthetoolinefficientoperating
condition.
• Operatorsandmaintenancepersonnelmust
bephysicallyabletohandlethebulk,weight
andpowerofthistool.
• Airunderpressurecancausesevereinjury.
Neverdirectairatyourselforothers.
Alwaysturnofftheairsupply,drainhoseof
airpressureanddetachtoolfromairsupply
beforeinstalling,removingoradjustingany
accessoryonthistool,orbeforeperforming
anymaintenanceonthistool.Failuretodo
socouldresultininjury.Whiphosescan
causeseriousinjury.Alwayscheckfor
damaged,frayedorloosehosesandfittings,
andreplaceimmediately.Donotusequick
detachcouplingsattool.Seeinstructions
forcorrectset-up.
• Airpoweredtoolscanvibrateduring
use.Vibration,repetitivemotionsor
uncomfortablepositionsoverextended
periodsoftimemaybeharmfultoyour
handsandarms.Discontinueuseoftool
ifdiscomfort,tinglingfeelingorpainoccurs.
Seekmedicaladvicebeforeresuminguse.
• Placethetoolontheworkbeforestarting
thetool.
• Slipping,trippingand/orfallingwhile
operatingairtoolscanbeamajorcauseof
seriousinjuryordeath.Beawareofexcess
hoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalanced
andfirm.Donotoverreachwhenoperating
thetool.
• Anticipateandbealertforsuddenchanges
inmotionduringstartupandoperationof
anypowertool.
• Donotcarrytoolbythehose.Protectthe
hosefromsharpobjectsandheat.
• Keepawayfromrotatingendoftool.Donot
wearjewelryorlooseclothing.Securelong
hair.Scalpingcanoccurifhairisnotkept
awayfromtoolandaccessories.Choking
canoccurifneckwearisnotkeptaway
fromtoolandaccessories.
• Donotlubricatetoolswithflammableor
volatileliquidssuchaskerosene,diesel
orjetfuel.
• Donotforcetoolbeyonditsratedcapacity.
• Donotremoveanylabels.Replaceany
damagedlabels.
• Useaccessoriesrecommendedby
CornwellTools.
WARNING

CAT8000BP 3 Rev: 12/17/10
6
7
8
2
3
4
5
45
46
47
20 19
17
18
16
15
14
13
11
21
22
23
24
25
22
26
27
33
15
36
35
34
32
28
30
29
31
9
10
12
42
43
44
41
40
1
42
39
38
37
Bevel Gear
Internal Gear
Front End Plate
Pin
Air Inlet
Description Qty Qty
16
25
27
26
24
23
21
22
20
18
19
17
3
13
15
14
12
10
11
8
9
7
5
6
4
Ref No.
2
1
TS501816
Cylinder
TS501825
TS501172
TS501823
TS501822
TS501821
TS705244
TS501819
TS501818
TS501817
TS501827
TS50131
Ball Bearing
Planet Carrier
Needle Bearing
Ratchet Housing
Ball Bearing
Rotor
Rotor Blade
TS503611 1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
4
1
1
1
1
2
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
TS Part No.
TS310452
TS501811
TS501812
TS501810
TS5018091
TS503807
TS5018071
TS501806P
TS501805
TS501804
TS501803
TSB6002
TS501815
TS501814
Part No.
Spring
Throttle Valve
Throttle Pin
Throttle Seat
Roll Pin
Ball Bearing
Plug
Roll Pin
Rear End Plate
Housing
Lever
O-Ring
O-Ring
O-Ring
TS501843
43
44
Part No.
30
37
40
42
41
38
39
35
36
34
32
33
31
Ref No.
29
28
TS50134
TS501840
TS501839
TS501838
TS501837
TS501842
TS501841
TS5018311
TS501833
TS501832
TS501835
TS501834
TS501836
TS501828
TS Part No.
TS50133
Thrust Washer
Ratchet Yoke
Wave Washer
Washer
Washer
Spring
Spring
Pin
Clamp Nut
Anvil (3/8")
Pin
Ratchet Pawl
Pin
Reverse Button
Drive Bushing
Crank Shaft
Description
TS501844
Retainer Ring
TS501845W
Comfort Grip
TS501846
Roll Pin
TS501847W
Muffler
45
46
47
RS8000BP01
RS8000BP03
RS8000BP04
RS8000BP05
RS8000BP06
RS8000BP07
RS8000BP09
RS8000BP10
RS8000BP11
RS8000BP12
RS108A12
RS8000BP14
RS8000BP15
RS8000BP16
RS8000BP17
RS8000BP18
RS8000BP19
RS8000BP20
RS8000BP21
RS8000BP22
RS8000BP23
RS8000BP24
RS8000BP25
RS8000BP27
RS281407
RS281402
RS8000BP28
RS8000BP29
RS8000BP30
RS8000BP31
RS8000BP45
Available as Head Kit, Part No. CAT8000BPRHK. (Incl. Item #15, 32-44)
RS8000BP46
RS8000BP47
RS281428
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Parts Breakdown

CAT8000BP 4 Rev: 12/17/10
Operating Instructions • Warning Information • Parts Breakdown
Nipple
AIR SUPPLY
Toolsofthisclassoperateonawiderangeofairpressures.
Itisrecommendedthatairpressureofthesetoolsmeasures90PSIat
thetoolwhilerunningfree.Higherpressure(over
90psig;6.2bar)raisesperformancebeyondtheratedcapacityof
thetool,whichwillshortentoollifebecauseoffasterwearandcould
causeinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterin
theairlinewillcausedamagetothetool.Draintheairtankdaily.
Cleantheairinletfilterscreenonatleastaweeklyschedule.The
recommendedhookupprocedurecanbeviewedintheabovefigure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusuallylong
airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.
andfittingsshouldhavethesameinsidedimensionsandbetightly
secured.
OPERATION
This ratchet wrench is rated at 3/8" USS bolt size. Rating must be down
graded for spring U bolts, tie bolts, long cap screws, double depth nuts,
badly rusted conditions and spring fasteners as they absorb much of the
impact power. When possible, clamp or wedge the bolt to prevent
springback.
Soak rusted nuts in penetrating oil and break rust seal before removing
with impact wrench. If nut does not start to move in three to five seconds
use a larger size impact wrench. Do not use impact wrench beyond rated
capacity as this will drastically reduce tool life.
NOTE: Actual torque on a fastener is directly related to joint hardness, tool
speed, condition of socket and the time the tool is allowed to impact.
LUBRICATION
Lubricatetheairmotordailywithqualityairtooloil.Ifnoairline
oilerisused,run1/2oz.ofairtooloilthroughthetool.Theoilcan
besquirtedintothetoolairinletorintothehoseatthenearest
connectiontotheairsupply,thenrunthetool.Arustinhibitiveoilis
acceptableforairtools.
WARNING:Afteranairtoolhasbeenlubricated,oilwilldischarge
throughtheexhaustportduringthefirstfewsecondsofoperation.
Theexhaustportmustbecoveredwithatowelbeforeapplyingair
pressuretopreventseriousinjury.
WARRANTY COVERAGE
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1) YEAR from the date of original
retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of the product(s) that proves defective
by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair,
or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a
brief description of the problem. The tool will be inspected and if any part or parts are found to be defective in material or workmanship, they will be repaired free of
charge, and the repaired tool will be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR
WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW,
ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS
LIMITED WARRANTY, ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT
LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE
OR INABILITY TO USE THE CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or conditions,
so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a warranty plan.
Cornwell Quality Tools Company
667 Seville Road • Wadsworth, OH 44281-1094
CAT8000BP - 3/8" AIR RATCHET