Cornwell Tools CTB5DSTBLACKOUT User manual

CTB5DSTBLACKOUT / CTB5DSTWHITE 1 03/04/2020
ASSEMBLY INSTRUCTIONS
Mount push handle (Part #5) to the
same side of the cart as the locking
casters using the four stove bolts,
washers, and nuts provided.
Using 13mm socket completely tighten
all nuts.
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ................................................. 700 Lbs.
Top Tray (Slide Top) .......................................................... 100 Lbs.
Drawers – Top 3....................................................... 75 Lbs. Each
Drawers – Bottom 2................................................ 150 Lbs. Each
PLEASE NOTE: Loading cart beyond rated capacity may cause
structural damage to the cart as well as personal and/or property
damage. Please educate your customers to the "dangers of
overloading".
• Lock lid and drawers before moving. • Apply brake on locking
casters anytime cart is in place. • Do not pull cart. Push from
handle on end to move. • Units can tip or fall causing damage or
personal injury. • Cart is designed to roll easily on flat surfaces
and should not be used on uneven or inclined surfaces. • Do not
WARNING
open more than one loaded drawer at a time. • Do not stand on or step in
drawers. • Keep children away from unit. • Wear gloves when lifting edges.
• Before connecting to a power supply, always check to make sure the power
supply corresponds to the voltage required on the product. • Fully insert
plug to reduce the risk of electric shock. • Always unplug when not in use.
• Disconnect power before installing or servicing. • Do not try to plug in unit
or product when hands are wet or damp, or if standing on a wet or damp
surface or in water. • Never attempt to pick up unit or plugged in product that
should fall in standing water. • This unit is not waterproof and is intended for
general use indoors. • Do not use in potentially dangerous locations, such
as flammable or explosive atmospheres. • Keep cord away from heat, oil,
sharp edges or moving parts. • Failure to heed these warnings may result in
personal injury and/or property damage.
WARNING: This product can expose you to chemicals
including lead, which is known to the State of California to
cause cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.
CTB5DSTBLACKOUT/
CTB5DSTWHITE
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip

CTB5DSTBLACKOUT / CTB5DSTWHITE 2 03/04/2020
Mounting Slots
HARDWARE SPECIFICATIONS
TROUBLESHOOTING
Problem: Drawers appear not to fit, do not slide in accurately and
bump the cart sides.
Solution: The roller bearing slides must be fully engaged into the
mounting slots on all drawers. They potentially could fall out of posi-
tion during shipment. Check the side of the cart to determine which
slide is out of position.
Remove the drawer that is out of position. The drawer is removed
by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove during shipment. Unscrew the four screws that are
holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back onto the
slide and tighten the four screws back down.
1 x 4 pcs.
Flat washer
2 x 4 pcs.
Nylon nut
3 x 4 pcs.
M8 bolt (6mm-19mm)
CTB5DSTBLACKOUT/
CTB5DSTWHITE
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip

CTB5DSTBLACKOUT / CTB5DSTWHITE 3 03/04/2020
PARTS LIST
Item # Part # Description QTY.
1 CTB5DLSTFBNN Left sliding top file box (Black-Nero Nemesis) 1
CTB5DLSTFBWH Left sliding top file box (White) 1
2 RSFBEL File box eva liner (each) 2
3 RSLMC500NN Locking mechanism (Black-Nero Nemesis) 1
(excl lock w/ keys)
RSLMC500BWHN Locking mechanism (White) 1
(excl lock w/ keys)
4 Cart frame 1
5 CTBMMHDKBK Push handle and bracket kit (Black) 1
6 CTBMM100FCBK 5" fixed caster (Black) 2
7 RSSWLCSBK 5" swivel caster with lock (Black) 2
8 CTBMM5003DNN 3" drawer (Black-Nero Nemesis) 1
CTBMM5003DWH 3" drawer (White) 1
9 CTBMM5004DNN 4" drawer (Black-Nero Nemesis) 2
CTBMM5004DWH 4" drawer (White) 2
10 CTBMM5006DNN 6" drawer (Black-Nero Nemesis) 1
CTBMM5006DWH 6" drawer (White) 1
11 CTBMM5009DNN 9" drawer (Black-Nero Nemesis) 1
CTBMM5009DWH 9" drawer (White) 1
12 RSMM100DHBK Drawer handle (Black) 5
13-14 RSSTFB8ELK 8 Pack of EVA liners 1 set
15 RS5DSTLKSBK Lock with keys (Black) 1
16 RSRBS Roller bearing slides (pair) 7 pair
17 RSMM700BPRF Right front bumper 1
18 RSMM700BPLF Left front bumper 1
19 RSMM700BPLR Left rear bumper 1
20 RSMM700BPRR Right rear bumper 1
21 RSFBBRACE File Box Brace 4
22 RS50022 Power strip w/ cord 1
23 RSTFBSLIDE Top file box slides (pair) 1 pair
24 CTB5DRSTFBNN Right sliding top file box (Black-Nero Nemesis) 1
CTB5DRSTFBWH Right sliding top file box (White) 1
25 RSSTPVCL Sliding top PVC liner (each) 2
项目号 零件号 说明 数量
401
8
4
M8方肩螺丝(6mm-19mm)
2尼龙螺母（M8）
3
平垫(Φ8)
16
8弹垫
4
16
外六角螺母M8
5
16
外六角螺丝M8*16
6
32
塑料闷塞
7
4
M8方肩螺丝(3mm-17mm)
8
项目号 零件号 说明 数量
1左文件盒部件 1
2文件盒垫子 2
3一锁百锁 1
4箱体部件 1
5推手把部件 1
65寸定向脚轮 2
7 2
8 1
9 2
10 1
11 1
12 抽屉拉手 5
13 抽屉EVA垫 5
14 上托盘EVA垫 1
15 锁1
5寸万向刹车脚轮
3寸抽屉部件
4寸抽屉部件
6寸抽屉部件
9寸抽屉部件
16 导轨 7
17 右塑料保护套—带字 1
18 1
19 1
20 1
左塑料保护套—带字
左塑料保护套—无字
右塑料保护套—无字
21 1
塑料标牌
22 1
插排组件
23 1付双向滑轨
24 1
右滑台组件
25 1
滑台顶部垫子
Item # Part # Description QTY.
a RSMM700BK2BK Hardware kit for push handle 1 set
(Including 4 each of Bolts 6mm-19mm,
Flat washers, Nylon nuts) - Black
b RSMM500BF Bumper fastener 32
c RSMM700BK4BK Hardware kit for the opposite 1 set
side of push handle - Black
(Including 4 each of bolts 3-17mm, Flat
washers, Nylon nuts)
d RSMM700BK3BK Hardware kit for caster 1 set
(Including 16 each of Hex bolt M8x16,
16 flat washers, 16 Spring washer) - Black
ALSO AVAILABLE:
RSMM100DHP - End cap for drawer handle
RS50022PC - Power cord only for power strip
RSRBSDET8PK - Ball bearing slide detents (Package of 8)
RSBLACKOUTPLK – Product Label Kit for CTB5DSTBLACKOUT
RSWHITEPLK – Product Label Kit for CTB5DSTWHITE
CTB5DSTBLACKOUT/
CTB5DSTWHITE
5 Drawer Pro Series Slide Top
Service Cart w/ Power Strip