Cornwell Tools CTBMM500BK User manual

CTBMM500BK, BL, RD, RG, NG 1 Rev. 12/01/16
ASSEMBLY INSTRUCTIONS
CTBMM500BK, BL, RD, RG, NG
5 Drawer Pro Series Service Cart
SWIVEL CASTER with LOCKRIGID CASTER
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Mount push handle (Part #5) to the
same side of the cart as the locking
casters using the four stove bolts,
washers, and nuts provided.
Using 13mm socket completely tighten
all nuts.
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ........................................700 Lbs.
Top 3 Drawers.................................................. 75 Lbs. each
Bottom 2 Drawers.......................................... 150 Lbs. each
PLEASE NOTE: Loading cart beyond rated capacity may
cause structural damage to the cart as well as personal
and/or property damage. Please educate your customers to
the "dangers of overloading".
• Lock lid and drawers before moving. • Apply brake on locking
casters anytime cart is in place. • Do not pull cart. Push from
handle on end to move. • Units can tip or fall causing damage or
personal injury. • Cart is designed to roll easily on flat surfaces
and should not be used on uneven or inclined surfaces. • Do
not open more than one loaded drawer at a time. • Do not stand
on or step in drawers. • Keep children away from unit. • Wear
gloves when lifting edges. • This product may contain one or
more chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. Wash hands
thoroughly after handling. • Failure to heed these warnings may
result in personal injury and/or property damage.
WARNING

CTBMM500BK, BL, RD, RG, NG 2 Rev. 12/01/16
CTBMM500BK, BL, RD, RG, NG
5 Drawer Pro Series Service Cart
Mounting Slots
HARDWARE SPECIFICATIONS
TROUBLESHOOTING
Troubleshooting Points for the CTBMM500 Series:
Problem: Drawers appear not to fit, do not slide in accurately
and bump the cart sides.
Solution: The roller bearing slides must be fully engaged into
the mounting slots on all drawers. They potentially could fall
out of position during shipment. Check the side of the cart to
determine which slide is out of position.
Remove the drawer that is out of position. The drawer is
removed by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove during shipment. Unscrew the four screws
that are holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back
onto the slide and tighten the four screws back down.
1 x 4 pcs.
Flat washer
2 x 4 pcs.
Nylon nut
3 x 4 pcs.
M8 bolt (6mm-19mm)

CTBMM500BK, BL, RD, RG, NG 3 Rev. 12/01/16
PARTS LIST
CTBMM500BK, BL, RD, RG, NG
5 Drawer Pro Series Service Cart
Item # Part # Description QTY.
1 Lid 1
2 RSGP Gas piston / each 2
3 RSLMC500BKN Locking mechanism 1
RSLMC500BLN (excl lock w/ keys)
RSLMC500RDN
RSLMC500RGN
RSLMC500NGN
4 Cart frame 1
5 CTBMMHDK Push handle and bracket kit 1
6 CTBMM100FC 5" fix caster 2
7 RSSWLCS 5" swivel caster with lock 2
8 CTBMM5003DBK 3" drawer 1
CTBMM5003DBL
CTBMM5003DRD
CTBMM5003DRG
CTBMM5003DNG
9 CTBMM5004DBK 4" drawer 2
CTBMM5004DBL
CTBMM5004DRD
CTBMM5004DRG
CTBMM5004DNG
10 CTBMM5006DBK 6" drawer 1
CTBMM5006DBL
CTBMM5006DRD
CTBMM5006DRG
CTBMM5006DNG
11 CTBMM5009DBK 9" drawer 1
CTBMM5009DBL
CTBMM5009DRD
CTBMM5009DRG
CTBMM5009DNG
12 RSMM100DH Drawer handle (Alum.) 5
RSMM100DHBK Drawer handle (Black) 5
13-14 RSMM500LK 6 Pack of EVA liners 1 set
15 RSLKN Lock with keys 1
16 RSRBS Roller bearing slides 7
RSRBSDET8PK Ball Bearing Slide Detents 1
(Package of 8)
17 RSMM700BPRF Right front bumper 1
18 RSMM700BPLF Left front bumper 1
19 RSMM700BPLR Left rear bumper 1
20 RSMM700BPRR Right rear bumper 1
21 RSMM100CLP Logo Plate 1
a RSMM700BK2 Hardware kit for push handle 1 set
(Including 4 each of Bolts 6mm-19mm,
Flat washers, Nylon nuts)
b RSMM500BF Bumper fastener 32
c RSMM700BK1 Hardware kit for the opposite 1 set
side of push handle
(Including 4 each of bolts 3-17mm, Flat
washers, Nylon nuts)
d RSMM700BK3 Hardware kit for caster 1 set
(Including 16 Hex bolt M8x16,
16 flat washers, 16 Spring washer)
ALSO AVAILABLE:
RSMM100DHP - End cap for drawer handle