Craftsman DeWalt 625 User manual

©The Craftsman Gallery •PO Box 54518 •Cincinnati, OH 45254 •email: [e-mail]
Instructions for mounting Laser Guide to DeWalt 625 plunge router
Attach mounting plate
Attach laser guide mounting plate to rear
base of router using two 6mm x 20mm
nylon screws.
Attach laser bracket
Assemble laser bracket as shown. The lower
knob screws into a t-slot nut which slides
into mounting plate t-slot. Ridge in bottom
of bracket fits into t-slot to keep the bracket
square with mounting plate.
Insert stops
Assemble two stops using a ¼” nylon screw
and t-slot nut for each. On each side of
laser bracket, slide a stop into mounting
plate t-slot.
Mount laser unit
Insert laser unit into holder on laser bracket
and tighten thumb screw to secure the unit.
Tip of laser unit should protrude only slightly
below the holder.

Attach battery pack
Remove backing paper from Velcro strips
and stick Velcro to back of router and to
back of battery pack as shown. Press the
Velcro together to attach battery pack to
router. The Velcro allows the battery pack
to be easily removed and reattached.
Clip connectors together
Clip battery pack and laser electrical
connectors together to complete installation.
Test laser and positioning
Slide switch on battery back to “on” to test
laser operation. Note that the laser projects
a bright cross hair. Since the cross hair
remains stationary relative to router and bit
it can be used to accurately position the
router or work piece for joinery operations.
To adjust position of the cross hair, loosen
upper knob and rotate laser holder or loosen
lower knob and slide bracket in t-slot. The
t-slot stops allow you to set a position and
quickly return to it. See our techniques for
using laser guide for cutting box joints,
tenons, mortises, dados and dowel joints.
Since the laser light is very bright the target
work piece should also be well lit.
Caution – never stare directly into laser lens.
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©The Craftsman Gallery •PO Box 54518 •Cincinnati, OH 45254 •email: [e-mail]
Technique for cutting Dowel Joints and Dados with WoodRat®
using our laser guide, brass gauge bars, quick clamp, plunge bar and router bits
Plunge cut an alignment hole
Select and chuck a straight bit. In this demo
we use a 3/8” spiral bit to align laser and cut
a dowel joint. We then switch to a 9/16”
dovetail bit for a stopped dado cut.
Clamp a small scrap board to sliding bar
flush under base plate, position bit over the
board, lock router plate with star knob and
plunge the bit to drill a shallow hole.
Align laser on right center of bit
Turn on laser and align laser beam as shown
with center of cross hair touching right edge
of alignment hole.
Tighten laser bracket knobs to lock laser in
this position.
Set a stop
Using a brass gauge bar, set a stop in laser
mount t-slot a distance from laser bracket
equal to ½ diameter of bit.
Tighten the stop screw to secure it in place.
Move bracket to stop
Remove gauge bar, loosen laser bracket
knob and slide bracket forward to the stop.
This moves laser beam to bit center.

Mark positions of dowels
Layout dowel positions on boards to be
jointed.
Clamp board to machine
With layout marks on top, clamp board to be
jointed onto sliding bar flush with underside
of base plate.
Position for dowel hole
Loosen star knob to free router movement.
Power feed board and position router so that
center of cross hair is positioned on location
for dowel. Tighten star knob.
Set plunge depth
Zero bit on top of board. Use brass gauge
bars to set router depth stop to desired
depth for the dowel.
It helps to have removed turret from depth
stop mechanism.
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Plunge bit
Turn on router and plunge bit to depth stop
to cut dowel hole.
Repeat for remaining dowels
Repeat above procedure to drill any
additional dowel holes in the board.
Mark position of dado cut
We will use a dovetail bit to cut a stopped
dado for a sliding dovetail. Laser alignment
is same as for dowel joint.
Layout position for the dado cut.
Clamp board to machine
With layout mark on top, use a brush as a
feather board to hold board flush to
underside of base plate. The brush is
clamped to sliding bar directly under bit.
After board is positioned for cut, secure with
quick clamp.
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Position for dado
Loosen star knob to free router movement.
Position board and router so cross hair line
of laser overlays line markin
g
dado location.
Tighten star knob.
Set plunge depth
Zero bit on top of board. Use brass gauge
bar to set router depth stop to desired depth
for the dado cut.
Cut stopped dado
Push router behind board. Turn on router
and plunge bit to depth stop. Pull router
forward to cut the dado stopping before
exiting other side of board.
Examine the dado cut
With our laser guide it is simple to position
board and bit for a dowel or dado cut
including dados for sliding dovetails.
Since the router is “right way up” you can
see the cut as it is made and stop the cut at
any point.
Please email us at [e-mail] with any corrections or improvements to these
techniques. Our laser guide techniques are not the same as techniques in the WoodRat manual.
Check our web site www.chipsfly.com for additional techniques and information.
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