Craftsman IB-28140 User manual

Owner's Manual
Manual del propietario
Manuel du proprietaire
IB-28140
Router Table
Mesa de fresado
Table a toupie
Model/Modelo/Modele:
171.28140
.&WARNING:
Before operating product, read this manual
and follow all its Safety and Operating Instructions.
AADVERTENCIA:
Antes de utilizar este producto, lea este manual
y acate todas las instrucciones sobre seguridad y uso.
AAVERTISSEMENT:
Avant de vous servir de ce produit, lisez ce manuel
et suivez toutes ses consignes de securit6
et les instructions de fonctionnement.
Sears, Roebuck and Co., Hoffman Estates IL 60179 U.S.A.
www.sears.com/craftsman
•Safety
instructions
•Parts List
•Setup
•Operation
• Espa6ol, p. 34
• Frangais, p. 66
1 619 X04 080 REV. A 03/09

fCRAFTSMAN FULL WARRANTY
If this Craftsman product fails due to a defect in material or workmanship within one year
from the date of purchase, return it to any Sears store or other Craftsman outlet in the
United States for free replacement.
This waranty applies for only 90 days from the date of purchase if this product is ever used
for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
Sears Roebuck and Co., Hoffman Estates, IL 60179
,. j
iMPORTANT SAFETY
INFORMATION ..................... 2-6 Router TableSetup ............... 11-19
Parts List ........................ 7-10 Router TableOperation ........... 20-33
i_WARNING I Read and understand the tool manual and these instructions for the
Iuse of this table with your router. Failure to follow all instructions listed
below may result in serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate powertools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove
the grounding prong or modify the plug in any
way. Do not use any adaptor plugs. Check with
aqualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the
tools should electrically malfunction or break down,
grounding provides a low resistance pathto carry
electricity away from the user. impropergrounding
can shock, burn, or electrocute. Grounded tools
are equipped with three-conductor cord and three-
prong-type plugs. Before plugging in the tool be
certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
"AC only" rated tools with a DCpower supply:
Double-insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet
only one way. if the plug does not fit fully in
the outlet, reverse the plug. if it still does not
fit, contact aqualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double insulation[] eliminates the need for
the three-wire grounded power cord and grounded
power supply system. Before plugging in the tool,
be certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use "AC
only" rated tools with a DC power supply.
Avoid body contact with grounded surfaces
such as pipes, radiators, ranges, and
refrigerators. There is an increased risk of electric
shock if your body isgrounded. If operating the
power tool in damp locations is unavoidable, a
Ground Fault Circuit Interrupter must be used to
supply the power to yourtool. Electricians' rubber
gloves and footwear will further enhance your
personal safety.
Don't expose power tools to rain or wet
conditions. Waterentering a power tool will
increase the risk of electric shock,
Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oim,sharp edges,
or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk
of electric shock.
When operating a power tool outside, use an
outdoor extension cord marked "W-A" or "W."
These cords are rated for outdoor use and reduce
the riskof electric shock, Referto "important
Information About Extension Cords" in your router
table manual.

Personal Safety
Stay alert, watch what you are doing, and use
common sense when operating apower tool.
Do not use tool while tired or under the
influence of drugs, alcohol, or medication.
Amoment of inattention while operating power
tools may result in serious personal injury,
Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.
Avoid accidental starting. Be sure switch is
"OFF" before plugging in. Carrying tools with
your finger onthe switch or plugging in tools that
have the switch "ON" invites accidents.
Remove adjusting keys or wrenches before
turning the tool "ON." Awrench or a key that is
left attached to a rotating part of the tool may result
in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enable better control of the tool in unexpected
situations,
Use safety goggles (head protection). Wear
safety goggles (must comply with ANSI Standard
Z87,1) at alltimes, Wear nonslip footwear anda
hard hat, if appropriate, Also, useface or dust mask
if cutting operation is dusty and ear protectors
(plugs or muffs) during extended periods of
operation. Tool Use and Care
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn
it "ON" or "OFF." Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk
of starting the tool accidentally.
Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.
Store idle tools out of reach of children
and other untrained persons, Tools are
dangerous in the hands of untrained users.
Never leave tools running unattended.
Turn the power "OFF." DO NOT leave tool
until it comes to a complete stop.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools,
with sharp cutting edges, are less likely to
bind and are easier to control. Any alteration
or modification is a misuse and may result in
a dangerous condition.
Check for damaged guards or parts,
misalignment or binding of moving parts,
breakage of parts, and any other condition
that may affect the tool's operation. If
damaged, have the tool properly repaired
or replaced before using. Many accidents
are caused by poorly maintained tools.
Develop a periodic maintenance schedule
for your tool.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be suitable
for one tool may become hazardous when
used on another tool.
Service
TooJ service must be performed onJy
by qualified repair personnel. Service
or maintenance performed by unqualified
personnel could result in a risk of injury. For
example, internal wires may be misplaced or
pinched, or safety guard return springs may
be improperly mounted.
When servicing a tool, use only identical
replacement parts. Use of unauthorized parts
or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Certain cleaning agents such as gasoline,
carbon tetrachloride, and ammonia may
damage plastic parts.
Lift router table only by the table edges.
Lifting table by any other surface could cause
personal injury.
Always rotate leg assembly from end of leg
and keep fingers clear of joint. This avoids a
pinch point.
Never rotate leg assemblies until they are
in the unlocked position. This will prevent
possible damage to the legs or table housings.
Broken legs or table housings may allow the
table to collapse.
Do not use the router table until all
assembly and installation steps have been
completed. Prior to each use, verify that
fasteners and the router clamps are tight. A
loose table or router is unstable and may shift
in use, resulting in property damage or serious
personal injury.
Before operating the router in the router
table, ensure that the table legs are fully
extended, in the locked position, and the
entire unit (router table with router) is
placed on and secured to a solid, flat, level
surface that will not tip. Such precautionary
safety measures reduce the risk of the table

shiftingunexpectedlywhileinuse,resultingin
propertydamageorseriouspersonalinjury.
Disconnecttherouterfromthepower
supply before installing router into the
table, making adjustments, changing
accessories, removing the router from the
table, performing maintenance, or storing
the tool. Such precautionary safety measures
reduce the risk of unintentional tool operation.
Do not plug router motor power cord into
standard wall outlet. Always plug router
cord into the router table switch box. Power
tool switches and controls need to be within
your reach in emergency situations.
Do not permit fingers to touch terminals on
the plug when inserting or removing plug
from the outlet.
Before connecting router or vacuum to
router table switch box, ensure that the
router or vacuum switch is off and that the
router table switch box is unplugged. Such
precautionary safety measures reduce the risk
of unintentional tool operation.
Before using the router table, verify that
the router is securely clamped in the router
table base. While working, periodically
check the router base fastener clamping
tightness. Vibrations from cutting operations
can cause router motor clamps to loosen and
the router motor may fall from the table.
Before starting to work, ensure that the
power cords from the router accessories,
the switch box, and the extension cord do
not and cannot come in contact with the
router or any moving parts of the router.
Such precautionary safety measures reduce
the risk of injury due to loss of control.
Do not use the router table without the
overhead guard or starter pin guard.
Remove all dust, chips, and any other
foreign particles that can affect its
function. Adjust the guard height so that
it clears the router bit and the workpiece.
The guard will aid in keeping hands from
unintended contact with the rotating bit.
Do not use bits that have a cutting
diameter that exceeds the clearance hole
in the tabletop insert plate or insert rings.
Bit could contact insert plate or insert ring,
throwing fragments.
Never use dull or damaged bits. Damaged
bits can snap during use. Dull bits require
more force to push the workpiece, possibly
causing the bit to break or the material to
kick back.
Handle sharp bits with care. Such precau-
tionary safety measures reduce risk of injury.
Do not alter insert ring or insert plate bit
hole. Match the cutting diameter of the
bit to the inner diameter of the insert ring
or insert plate bit hole such that the
difference is no less than 1/16 in. on a side.
Insert rings are meant to reduce the gap
between the cutting diameter of the bit and the
table so that workpieces maintain full support
of the table while routing.
Install bit in accordance with instructions
in the router manual. Securely clamp the
router bit in the collet chuck before making
any cuts. Securing the bit before cutting
reduces the risk of the bit becoming loose
during operation.
Never place your fingers near a spinning
bit or under the guard when the router is
plugged in. Such precautionary safety
measures reduce the risk of injury.
Never hold the workpiece on the outfeed
side of the bit. Pressing the workpiece
against the outfeed side of the fence may
cause material binding and possible kickback,
pulling your hand into the bit.
Guide the workpiece with the fence to
maintain control of the workpiece. Do not
place the workpiece between router bit
and fence while routing the edge. This
placement will cause the material to become
wedged, making kickback possible.
Only use touters for working with wood,
woodlike products, plastic, or laminates.
Do not use router and router table for
cutting or shaping metals. Be sure
workpiece does not contain nails or other
hard objects. Cutting nails may cause loss
of control of the tool or workpiece.
Never start the tool when the bit is
engaged in the material. The bit-cutting edge
may grab the material, causing loss of control
of the workpiece.
Feed the workpiece only against the
rotation of the bit. Do not "back feed" the
workpiece into the bit. The bit rotates
counterclockwise as viewed from the top of
the table. "Back feeding" will cause the
workpiece to "climb" up on the bit, pulling the
workpiece and possibly your hands into the
rotating bit.
Do not feed the workpiece into the bit
where the majority of the workpiece is
between the fence and the bit. This creates
a "fence trap" which is a hazardous situation
due to the bit being exposed. This will cause
the work to "climb-cut" away from the tabletop
and may lead to loss of control during
operation.
Do not cut material that is warped, wobbly,
or otherwise unstable. The router table is
designed to cut fiat, straight, and squared
materials, if the material is slightly curved
but otherwise stable, cut the material with
the concave side against the table or fence.
Cutting the material with the concave side up
or away from the table may cause the warped
or wobbly material to roll and kick back,
causing the user to lose control.

Useauxiliary infeed and outfeed supports
for long or wide workpieces. Oversize
workpieces without adequate support can flip
off the table or cause the table to tip.
Use push stick, vertically and horizontally
mounted featherboards (spring sticks), and
other jigs to hold down the workpiece.
Push sticks, featherboards, and jigs eliminate
the need to hold the workpiece near the
spinning bit.
Never let go of the workpiece when routing
until the cut has been completed and the
workpiece is completely clear of the bit.
Such precautionary safety measures reduce
the risk of injury and property damage.
Featherboards aid in holding the workpiece in
position when routing on a router table. They
are not intended to hold the workpiece in place
alone when the workpiece is in contact with
the bit, or at any other time when the bit is
turning.
Always hold the workpiece against the
router table fence when routing. Such
precautionary measures increase accuracy in
routing and improve control of the workpiece,
reducing the risk of injury.
Never leave the router unattended while it
is running or before it comes to acomplete
stop. Such precautionary safety measures
reduce the risk of injury and property damage.
Do not use the table as a workbench or
work surface. Using it for purposes other
than routing may cause damage and make it
unsafe to use in routing.
Never stand on the table or use as a ladder
or scaffolding. The table could tip or the
cutting tool could be accidentally contacted.
When servicing the tool, use only
recommended CRAFTSMAN replacement
parts. Follow instructions in the
Maintenance section of this manual. Use
of unauthorized parts or failure to follow
maintenance instructions can result in
personal injury.
Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects, or
other reproductive harm. Some examples
of these chemicals are:
. Lead from lead-based paints
. Crystalline silica from bricks, cement, and
other masonry products
. Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals, work in a well-ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
II_4=WARNING I Do not feed the workpiece where
Ithe majority of the workpiece is
between the fence and the bit. This creates a "fence
trap" which is dangerous for two reasons:
. The front of the bit is exposed during the cutting
operation (Fig. A).
. The bit can "Climb-cut," where the bit enters the
workpiece in the same direction as the feed
direction. This is likely to cause the workpiece to
"climb" away from the tabletop and may lead to loss
of control during operation (Fig. A).
I.4=WARNING I Feed the workpiece only against
the rotation of the bit. Do not
"back feed" the work into the bit. The bit rotates
counterclockwise as viewed from the top of the table.
"Back feeding" the work is dangerous for two reasons:
. it will cause climb-cutting where the workpiece can
"climb" off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your
hands into the rotating bit (Fig. B).
. it is difficult to keep the workpiece against the fence
face as the bit rotation will push the workpiece away
from the fence.
|

I._WARNINGI An extension cord
with adequate size
conductors that is capable of carrying the
current for your tool must be used. This will
prevent excessive voltage drop, loss of power,
or overheating. Grounded tools must use
3-wire extension cords that have 3-prong
plugs and receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION
CORDS FOR 120-VOLT ALTERNATING
CURRENT TOOLS
Tool's Cord Size in A.W.G. Wire Sizes in mm 2
Ampere
Rating Cord Length in Feet
25 50 100 150
3-6 18 16 16 14
6-8 18 16 14 12
8-10 18 16 14 12
10-12 16 16 14 12
12-16 14 12
Cord Length in Meters
15 30 68 120
.75 .75 15 2.5
.75 10 25 4.0
.75 10 25 4.0
1.0 2.5 4.0 --
iMPORTANT: Some of the following symbols may be used on your tool. Please study them and
learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
{D Diameter Size of drill bits, grinding wheels, etc.
nO No load speed Rotational speed, at no load
.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits,
per minute etc., per minute
0 Off position Zero speed, zero torque...
1,2, 3, ... Selector settings Speed, torque, or position settings
I, II, Ill, Higher number means greater speed
Infinitely variable selector Speed is increasing from 0 setting
with off
,,_ Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
--_ Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
[] Class II construction Designates double-insulated construction tools
(_) Earthing terminal Grounding terminal
z_ Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program
This symbol designates that components of this tool are
recognized by Underwriters Laboratories and recognized
to Canadian Standards by Underwriters Laboratories.

Refer to Parts List below and on pages 8-10.
"IAWARNINGI If ANY ofthe parts are
i_l i missing, DO NOT attempt
to assemble, install, or use your router table
until the missing parts have been found or
replaced and your router table has been
properly and correctly assembled per this
manual.
, For missing parts or technical assistance,
call 1-800-624-0488.
, In order to simplify handling and to minimize
any damage that may occur during shipping,
your router table comes mostly assembled.
Repositioning of some parts will be required.
, Separate all parts from the packaging
materials and check each part against the
illustrations and the parts lists to make sure
that all parts have been included. Do this
before discarding any of the packaging
material.
Key No. Description Quantity
A ROUTER TABLE ASSEMBLY COMPONENTS
preassembled__
Router Tabletop, 1 in. 1
Insert Plate 1
Miter Channel (includes 3-#10-32 x 7/8-in. screws, item 41) 1
Quick-Clamp Router Mounting Plate 1
Router Release Mechanism (net shown) 1
Front Table Housinq 1
Rear Table Housing 1
Left Folding Steel Legs 2
Tool Box w/Hinged Cover 2
Right Folding Steel Legs 2
Insert Ring Set (3 rings per set) 1
Insert Ring w/1-in, dia. hole 1
Insert Ring w/2-in, dia. hole 1
Insert Ring w/2¾-in, dia. hole 1
Fence Retaining Bracket (not shown) 2
Small Star Clamping Knob (not shown) 2
SWITCH BOX ASSEMBLY COMPONENTS
Switch Box Assembly (with lockout key)) 1
Lockout Key 1
FENCE ASSEMBLY COMPONENTS
(shij?j_d preassembled)_
16 Router Table Fence 1
17 Featherboard Mounting Rail 1
18 Overhead Guard Assembly (includes spacer) 1
19 Faceplate 2
20 Outfeed Shim Plate (may be attached to eutfeed side of fence) 2
21 Clamping Knob 11
1
2
3
4
5
6
7
8
9
10
11
11A
11B
11C
12
13
B
14
15
C
22 Featherboard
- Spacer (see item 31)
D MITER GAUGE ASSEMBLY COMPONENTS
23 Miter Bar
24 Protractor Head
- Flat Washer (see item 33)
25 Small Clamping Knob
E STARTER PIN COMPONENTS
26 Starter Pin
27 Starter Pin Guard
- Guard Screw (see item 38)
2
2
1
1
1
1
1
1
1

Table Assembly Components
Guide Pin Components
Tabletop inserts
Fence Components Featherboard
Miter Gauge

KeyNo.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Description Quantity
iTEMS NOT iLLUSTRATED
Operating/Safety Instructions 1
MISCELLANEOUS FASTENERS
(installed or bagged)
Spacer 2
#10-32 KEPS Nut 15
#10-32 Flat Washer 3
#8-32 x 1/2-in. Pan-Head Machine Screw (router mounting) 3
#10-16 x 1/2-in. Pan-Head Screw 4
#10-24 x 1/2-in. Pan-Head Machine Screw (router mounting) 3
#10-24 x 1-in. Carriage Bolt 1
#10-32 x 3/8-in. Truss-Head Screw 1
#10-32 x 1/2-in. Pan-Head Machine Screw (router mounting) 3
#10-32 x 5/8-in. Truss-Head Screw 20
#10-32 x 7/8-in. Countersunk-Head Screw 3
5/16-18 x 1/2-in. Pan-Head Machine Screw (router mounting) 3
B3 x 5/8-in. Washer-Head Taj_ Screw 3
#10-32 x 21/2-in.Truss-Head Screw 2
1/4-20 x 11A-in. Carriage Bolt 4
1/4-20 x 11/2-in. Carriage Bolt 4
1/4-20 x 21A-in. Square-Head Bolt 2
1/4-20 x 21/2-in. Carriage Bolt 1
Upper Table Slide (used in miter channel) 1
Lower Table Slide (used in miter channel) 1
NOTE: The hardware bag contains fasteners for mounting several models of routers. Some
fasteners may not be used in the setup of this model. Refer to the parts list above for the
correct sizes and quantities used with this table.
Miscellaneous Fasteners
(29) Spacer
(for Square-Head Bolts)
@®
(30) #10-32 KEPS Nut
(for Switch Box)
©
(31) #10-32 Flat Washer
(for Miter Gauge)
(32) #8-32 x 1/2-in. (33) #10-16 x 1/2-in.
Pan-Head Machine Pan-Head Tapping Screw
Screw (for Router) (for Leg Caps)
(34) #10-24 x 1/2-in.
Pan-Head Machine
Screw (for Router)
(35) #10-24 x 1-in.
Carriage Bolt
(for Miter Gauge)

Miscellaneous Fasteners (cont.)
(36) #10-32 x 3/8-in.
Truss-Head Screw
(for Guide Pin Guard)
(37) #10-32 x 1/2-in. (38) #10-32 x 5/8-in.
Pan-Head Machine Truss-Head Screw
Screw (for Router) (for Switch Box)
(39) #10-32 x 7/8-in.
Countersunk-Head Screw
(for Miter Channel)
(40) 5/16-18 x 1/2-in.
Pan-Head Machine
Screw (for Router)
(41) B3 x 5/8-in.
Washer-Head Screw
(for Insert Plate) (42) #10-32 x 21/2-in.Truss-Head Screw
(for Fence Retaining Brackets)
(43) 1/4-20 x l_A-in. Carriage Bolt
(for Faceplate)
(44) 1/4-20 x 1V2-in. Carriage Bolt
(for Featherbeards)
(45) 1/4-20 x 2_A-in. Square-Head Bolt
(for Fence Base)
(47) Upper Slide Plate
(46) 1/4-20 x 2V2-in. Carriage Bolt
(for Overhead Gaurd) (48) Lower Slide Plate
(for Tabletop Featherboard Mounting)
10

PREPARING THE ROUTER TABLE FOR USE
I A WARNINGI Lift router table only by
IAU= I the table edges. Lifting
table by any other surface could cause
personal injury.
HELPFUL TOOLS TO HAVE ON HAND
,#1 and #2 Phillips screwdrivers
(not included)
,3/8-in. wrench or nut driver (not included)
UNFOLDING AND LOCKING LEGS
(Figs. 1 and 2)
1. Gently lift and place the router table
assembly upside down on the tabletop (1).
2. Gently pull both leg assemblies (8 and 10)
inward towards center of the table until the
leg assemblies are in the unlocked position
as shown in Fig. 1.
I_WARNINGI Always rotate leg
assembly from end of leg
and keep fingers clear of joint. This avoids
a pinch point.
I_,WARNINGI Never rotate leg
assemblies until the
locking tabs have been completely
disengaged. This will prevent possible
damage to the locking tabs or table housings.
3. After the leg assemblies (8 and 10) are
unlocked, rotate both leg assemblies to
the fully upright and extended position.
(See Fig. 2.)
4. Gently press down on both leg assemblies
(8 and 10) to secure and lock the left and
right leg assemblies in the upright position
as shown in Fig. 2.
Fig. 1
LOCKED
(LEGS SLID
TOWARDS
OUTSIDE)
UNLOCKED
(LEGS SLID
TOWARDS
CENTER)
Fig. 2
UNLOCKED
(LEGS SLID
UP AWAY
FROM TABLE)
LOCKED
(LEGS SLiD
DOWN
TOWARDS TABLE)
11

REMOVINGTHEFENCEASSEMBLY
(Fig, 3)
The fence for your router table comes fully
assembled with the adjustable jointing fence
and overhead guard already in place. The fence
assembly is secured to the bottom of the table for
shipment and storage. The handle for the router
release mechanism passes through a square hole
in the base of the fence assembly when itis in its
stored position.
1. Loosen two small star clamping knobs (13)
and fence retaining brackets (12) securing
fence assembly (C) to bottom of router table
(1). Remove fence assembly (C) from the
storage position under the router table (1) and
set it to one side. (See Fig. 3.)
2. Tighten the small star clamping knobs (13)
and fence retaining brackets (12) to secure
the brackets to the bottom of the table (1).
To reinstall the fence assembly for storage:
1. Make sure the two faceplates are positioned
so they are completely together.
Fig. 3
\\
2. Position the fence assembly (C) so the square
hole is on the same side as the router release
mechanism (5). Slide the fence under the tool
box so that the square hole fits over the
handle of the router release mechanism
and position the fence assembly flat on the
underside of the table (1).
3. Position the two fence retaining brackets (12)
over the corners of the fence assembly and
tighten the small star clamping knobs (13)
to secure.
NOTE: Shim plates can be stored on outfeed
side of the fence assembly.
REMOVINGTHE QUICK-CLAMP
ROUTER MOUNTINGPLATEFROM
THE BASE PLATE(Fig.4and Detail4)
This router table is provided with a quick-clamp
router mounting system. The utilization of this
system requires the installation of a router
mounting plate to the router base. The mounting
plate has predrilled holes in it that will match up
with the mounting holes in most standard touters.
1. Push latch spring away from clamp handle to
release the handle. (See Detail 4.)
2. Push clamp handle away from Quick-Clamp
Base to open the router release mechanism (5).
3. Pull the tab on the router mounting plate (4),
closest to the clamp handle, towards the
handle and down to remove the mounting
plate from the base plate. (See Fig. 4.)
Detail 4
__ CLAMP
L_ _/2-_-__-_ _//HANDLE
LATC__ _]
SPRING
12

ATTACHING THE QUICK-CLAMP
ROUTER MOUNTING PLATE TO
THE ROUTER (Figs. 5-7)
The router mounting plate included with this
router table is designed to fit the routers in
Chart 1 on page 14. The router mounting plate
also features access holes to allow use of the
over-table height adjustment (OTA) feature on
certain router models. See Fig. 7 for OTA access
hole. Refer to your router manual for additional
information on using this feature.
I_'WARNINGI Disconnect the router
from the power supply
before installing router into the table,
making adjustments, changing
accessories, removing the router from the
table, performing maintenance, or storing
the tool. Such precautionary safety measures
reduce the risk of unintentional tool operation.
1. Remove the plastic subbase from your router.
(See Fig. 5.)
,If you wish to mount the router with the
subbase, you may need to purchase longer
fasteners. Using the subbase reduces the
range of the cutting depth.
2. If your router has its own dust extraction hood
that mounts to the top of the router base and
you want to use it under the router table, this
is a convenient time to install it.
3. Using Chart 1 on page 14, determine the
hardware and hole pattern type for your
router.
, The screws are driven into threaded holes
in the router's base.
, Other manufacturers' routers are outside of
CRAFTSMAN's control. Changes made to
these touters may affect the compatibility to
the fasteners specified and/or supplied with
this table.
, Always make sure the screw is fully seated
on the mounting plate and that the router
base is firmly against the mounting plate
to ensure secure mounting. Ifthe router,
plate, and fasteners do not seat together
properly, you may need to purchase new
fasteners of a different length or size.
i A WARNINGI Before using the router
IAUL I table, verify that the router
is securely clamped in the router table
base. While working, periodically check
the router base fasteners clamping
tightness. Router motor vibration can loosen
fasteners during use, causing the router to fall
from the table.
Fig. 5
SUBBASE _ .....
Fig. 6
4. Refer to the mounting plate guide (Fig. 7) on
page 14 and align the appropriate mounting
plate holes for your router to the router base
holes. Before you mount the router, be sure
that the router position does not interfere
with the table switch and quick-clamp router
mounting system.
5. Securely mount the quick-clamp mounting
plate (4) to your router. (See Fig. 6.)
NOTE: Mounting plate must be mounted with the
bent tabs towards the router. Plate must also be
mounted so no router parts interfere with the table
or the router mounting mechanism.
13

ATTACHING THE QUICK-CLAMP ROUTER MOUNTING PLATE
TO THE ROUTER (Figs. 5-7) (cont.)
I_4=WARNINGI Before using the router table, verify that the router is securely clamped in
the router table base. While working, periodically check the router base
fasteners clamping tightness. Router motor vibration can loosen fasteners during use, causing
the router to fall from the table.
Fig. 7
Chart 1
Router
Brand
Bosch
Craftsman
TOP FRONTOF PLATE
TA1
%
D
%
A
OTA1 = Over-table height adjustment 1
Router Hole Fasteners
Model Pattern Required
1617series(fixed B #10-24x 1/2-in.Pan-headPhillipsmachinescrews(34)
basemodels0nly)
17508,17542,26620, A #10-32x 1/2-in.Pan-headPhillipsmachinescrews(37)
17533,17528,17511,
26834,28100
Craftsman 17541 C #10-32x 1/2-in.Pan-headPhillipsmachinescrews(37)
DeWalt DW616,DW618 B #8-32x 1/2-in.Pan-headPhillipsmachinescrews(32)
(fixedbaseonly)
Hitachi M12VC B #10-32x 1/2-in.Pan-headPhillipsmachinescrews(37)
Makita RF1100,RF1101 B #10-24x 1/2-in.Pan-headPhillipsmachinescrews(34)
Milwaukee 5615,5616 B #10-24x 1/2-in.Pan-headPhillipsmachinescrews(34)
PorterCable 690series, B #10-24x 1/2-in.Pan-headPhillipsmachinescrews(34)
7529plungerouter,
and892-895series
(fixedbaseonly)
Ryahi 163K D 5/16-18x 1/2-in.Pan-headPhillipsmachinescrews(40)
Skil 1810,1815,1820,1825 A #10-32x 1/2-in.Pan-headPhillipsmachinescrews(37)
14

INSTALLING THE QUICK-CLAMP
MOUNTING PLATEAND ROUTER TO
THE ROUTER TABLE (Figs. 8=11)
IAWARNING I Before using the router
I"t"1 table, verify that the router
is securely clamped in the router table
base. While working, periodically check the
router base fasteners clamping tightness.
Router motor vibration can loosen fasteners
during use, causing the router to fall from the
table.
1. Make sure the table (A) is upright and on its
legs (8 and 10). (See Fig. 8.)
2. Check the clamp handle to make sure it is
open and released. (See Fig. 9.)
3. Position the router mounting plate (4) on
the router so the angled tabs on the
mounting plate are facing down and
towards the router. (See Fig. 10.)
4. While supporting the router, slide the two
angled tabs on the mounting plate into the
left tabs on the base plate. Rotate the
router and the mounting plate up until the
mounting plate is flush against the base
plate; then secure the mounting plate by
pushing the clamp handle towards the
router. The latch spring will snap in place
to lock when the clamp handle is locked.
(See Fig. 11 and Detail 11.)
NOTE: Mounting plate must be mounted so no
router parts interferewith the table or the router
mounting mechanism.
Fig. 8
Fig. 9
OPENED
CLAMP
HANDLE
Fig. 11
INSERT
TABS
Detail 11
LATCH
SPRING CLOSED
CLAMP
HANDLE PUSHCLAMP
ROTATE HANDLETOWARDS
ROUTERUP ROUTER
15

INSTALLINGTHEFENCEASSEMBLY
(Fig.12)
The fence comes assembled. Step 1 refers to
reassembly, if necessary; otherwise, go to Step 2
if already assembled.
1. Install spacers (29) on square-head bolts
(45). (Detail 12.)
2. From underneath the fence, slide two 1/4-20 x
2_-in. square-head bolts (45) with spacers
(29) up through the holes in the bottom of the
fence assembly (C). Loosely attach a large
clamping knob (21) onto each bolt. (See
Fig. 12.)
3. Insert the square-head bolts (45) with
spacers (29) through the holes of the J-slots
on the tabletop (1), making sure the bolt
heads and spacers are below the inside
surface of the tabletop and can slide freely
in the J-slot.
4. From the rear of the table assembly, slide
the fence assembly (C) right and into the
J-slot and make sure that it slides smoothly
from front to back.
5. Tighten the large clamping knobs (21) to
secure the fence assembly (C) to a desired
position.
NOTE: Use the scale on the tabletop as a guide
when aligning the fence for routing operations.
Once the fence is positioned and aligned
correctly, tighten the clamping knobs SECURELY.
Fig. 12
Detail 12
J-SLOTS
Router removed for clarity
MITER GAUGE ASSEMBLY (Fig. 13)
The miter gauge assembly comes fully
assembled. If not, use the following instructions
to assemble it.
1. Insert tab on top of the miter bar (23) in the
hole in the bottom of the protractor head
(24).
2. Insert the #10-24 x 1-in. carriage bolt (35)
through the square hole in the miter bar
(23) and slot in the miter gauge and secure
with the flat washer (31) and the small
clamping knob (25).
16

TOOLBOXES(Fig.14)
Your router table (A) comes with two tool boxes
(9) with hinged covers. The tool boxes are
permanently mounted to the left and right leg
assemblies (8 and 10). Both tool boxes have
hinged covers with latching tabs on the front.
Please note the tool boxes are an integral part of
the leg assemblies and should not be removed.
Fig. 14
MOUNTING THE ROUTER TABLE TO A
WORK SURFACE OR WORKBENCH
Before operating the router
I-AkWARNINGI in the router table, ensure
that the table legs are fully extended and in 1.
the locked position, The entire unit (router
table with router) is placed on and secured to
a solid, flat, level surface that will not tip, Such
precautionary measures reduce the risk of table 2.
shifting unexpectedly while in use resulting in
property damage or serious personal injury.
HELPFUL TOOLS AND PARTS
(not included)
, C-clamps
, Phillips screwdrivers
, Small adjustable wrench
, Electric or hand drill with drill bits
(depending on mounting method used)
, Fasteners
-- 4#10-16 x 3/4-in. pan-head wood
screws and 4 washers (for solid wood
surfaces or workbenches)
OR
-- 4 3/16-in. pan-head machine screws,
8 washers, and 4 hex nuts.
METHOD 1(Fig. 15)
Set the router table (A) on a workbench
or other stable surface with the FRONT
(switch side) of the router table facing
towards you.
Using the clamping bosses on the router
table legs (8 and 10), secure the router
table legs to the workbench with clamps.
Be sure to tighten them securely.
iMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.
Fig. 15
17

METHOD2 (Fig. 16)
1. Set the router table (A) on a workbench or other
stable and sturdy surface with the FRONT (switch
side) ofthe router table facing towards you.
2. While holding the router table in the desired
position, mark the location of the four mounting
holes (one in each leg [8 and 10]).
3. Remove the router table (A) from the
workbench and set it aside.
4. Drill suitable pilot holes (for wood screws) or
through-holes (for machine screws) at the
marked locations.
5. Place the router table (A) on the workbench
and align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
workbench.
6. Secure the router table (A) in place using the
wood screws and washers (not provided). If
using wood screws, applying a thin coat of soap
or wax to the screw threads will make it easier
to thread the screws into the pilot holes.
7. TIGHTEN all screws SECURELY.
Fig. 16
...... j/
................._.................._T....
ALTERNATE METHOD 2
(Figs. 17 and 18)
1. Cut a board 18_A in. wide x 23 in. long from
a piece of 3/4-in.-thick wood or plywood.
2. Center the router table (A) on the board and
mark the location of the four mounting holes
(one in each leg [8 and 10]).
3. Remove the router table (A) from the
workbench and set it aside.
4. Drill suitable pilot holes (for wood screws)
or through-holes (for machine screws) at
the marked locations.
5. Place the router table (A) on the board and
align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
board.
6. Secure the router table (A) in place using
the wood screws and washers (not
provided). Applying a thin coat of soap or
wax to the screw threads will make it easier
to thread the screws into the pilot holes.
7. Secure the board to a workbench or other
sturdy surface with screws (Fig. 17) or
clamps (Fig. 18) during use.
iMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.
Fig. 17
Fig. 18
18

OVERHEAD GUARD ASSEMBLY
(Fig. 19)
The overhead guard assembly (18) comes
preinstalled on the fence assembly. Some
routing applications will require you to remove
this guard.
1. Loosen and remove clamping knob (21) on
the top back of the fence assembly (C).
2. Remove the 1/4-20 x 21/2in. carriage bolt
(46), overhead guard (18), and spacer from
the fence assembly (C).
3. Reinstall the overhead guard assembly (18)
by following these steps in reverse.
Fig. 19 Spacer
I_'WARNINGI Disconnect the router
from the power supply
before installing router into the table,
making adjustments, changing
accessories, removing the router from
the table, performing maintenance,
or storing the tool. Such precautionary
safety measures reduce the risk of
unintentional tool operation.
INSERT RINGS (Fig. 20)
This router table includes three tabletop insert
rings with the following hole sizes:
(11A) 1-in. diameter, for use with bits up to
7/8-in. diameter
(11B) 2-in. diameter, for use with bits larger
than 7/8-in. and up to 17/8-in.diameter
(11C) 23A-in. diameter, for use with bits larger
than 1¼-in. and up to 2%-in. diameter
No insert ring is required for bits with
diameters between 2% in. and 31/2in.
I,_WARNING IDo not use the router table
with bits over 31/2in. in
diameter. Bits larger than 31/2in. exceed the
clearance hole in the tabletop insert rings.
Bits larger than 31/2in. can contact insert plate
or insert ring, throwing fragments.
These three insert rings are supplied individually
and can be found in one of the storage boxes.
The insert ring should fit into the tabletop hole
completely. Use a fine file or emery board to
remove excess plastic or rough edges that
may cause the insert ring to protrude above
the table surface.
II_WARNING I Do not alter insert ring or
Iinsert plate bit hole. Match
the cutting diameter of the bit to the inner
diameter of the insert ring or insert plate
bit hole such that the difference is no less
Fig. 20
than 1/16 in. on a side. Insert rings are
meant to reduce the gap between the cutting
diameter of the bit and table so that
workpieces maintain full support of the table
while routing.
TO INSTALL TABLETOP
INSERT RINGS (Fig. 20):
1. Select the insert ring (11A-11C) that best
accommodates the router bit to be used.
2. Press the insert ring (11A-11C) into the
large hole in the plastic insert plate (2).
3. Press down evenly over the tabs until the
insert ring locks into place.
4. To remove, pull up gently until the tabs
disengage. When not in use, store insert
rings (11A-11C) in one of the tool boxes (9)
or a convenient place.
I A WARNINGI Do not use, attempt to
IAUk I change, or remove
tabletop insert rings from the tabletop
unless the router is off and unplugged.
Such precautionary safety measures reduce
the risk of unintentional tool operation.
19

SWITCH CONTROL BOX
/A WARNINGI Do not plug router motor
LAu= ] power cord into standard
wall outlet. It must be plugged into the
router table switch. Power tool switches and
controls need to be within your reach in
emergency situations.
GENERAL INFORMATION
The power switch is designed for use with
most CRAFTSMAN Router Tables. It provides
the convenience of an ON (RESET)-OFF
switch at the front of the table, thus eliminating
the need to reach underneath the table to turn
the router ON and OFF.
The power switch also provides an optional
simultaneous ON-OFF control of an additional
accessory, such as a light or a wet/dry vacuum.
The switch has an internal, resettable circuit
breaker to provide overload protection.
ELECTRICAL REQUIREMENTS
The switch box cord should only be plugged
into a 14-gauge (or heavier), three-wire
extension cord with a three-hole grounding
receptacle and three-prong grounding plug.
The extension cord must be plugged into a
matching outlet that has been installed by a
licensed electrician and grounded in
accordance with all local codes and
ordinances.
DAMAGED OR WORN EXTENSION CORDS
ARE NOT TO BE USED AND ARE TO BE
REPLACED IMMEDIATELY.
The electrical outlet at the back of the switch
will accept three-hole extension cords.
The electrical receptacles at the back of
the switch will accept either three-prong or
two-prong plugs from a router or accessory.
In the event of a malfunction or breakdown,
grounding provides the path of least resistance
for electrical current in order to reduce the risk
of electrical shock. This switch box is equipped
with an electrical cord that has an equipment-
grounding connector and a grounding plug.
DO NOT modify the plug from the switch if it
does not plug into the extension cord. Obtain
an extension cord with the proper outlet.
Improper connection of the equipment-
grounding conductor can result in risk
of an electrical shock. The conductor with
insulation that has a green outer surface,
with or without yellow stripes, is the
equipment-grounding conductor.
DO NOT CONNECT THE EQUIPMENT-
GROUNDING CONDUCTOR TO A LIVE
TERMINAL.
Check with a licensed electrician if the
grounding instructions are not completely
understood or if there is doubt as to whether
the electrical outlet or extension cord is
properly grounded.
/AWARNINGI Do not permit fingers to
LAu= j touch terminals of the plug
when inserting or removing the plug from
the outlet.
/ A WARNINGI Use the switch box only
LAu= j when properly assembled
to the router table. Use only with arouter
that has also been properly installed on a
properly assembled router table. Such
precautionary safety measures reduce the risk
of injury due to loss of control.
/ A WARNINGI Do not exceed atotal
LAUk Icombined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.
2O