Cross Technologies 2016-03A User manual

Instruction Manual Model 2016-03A
L-Band Downconverter
November 2008 Rev A
C
ROSS T ECHNOLOGIES, INC.
MODEL 2016
D
O
WN
CO
NVERTER
F = 1525 G = +25.0
ALARM
POWER
REMOTE
MENU
EXECUTE
Data, drawings, and other material contained herein are proprietary to Cross Technologies, Inc.,
but may be reproduced or duplicated without the prior permission of Cross Technologies, Inc.
for purposes of operating the equipment.
When ordering parts from Cross Technologies, Inc., be sure to include the equipment
model number, equipment serial number, and a description of the part.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]

INSTRUCTION MANUAL
MODEL 2016-03A Downconverter
TABLE OF CONTENTS PAGE
Warranty 2
1.0 General 3
1.1 Equipment Description 3
1.2 Technical Characteristics 4
1.3 Monitor & Control Interface 5
1.4 Use Information 8
2.0 Installation 9
2.1 Mechanical 9
2.2 Rear I/O’s 10
2.3 Front Panel Controls, Indicators 11
2.4 Operation 12
2.5 Menu Settings 13
WARRANTY - The following warranty applies to all Cross Technologies, Inc. products.
All Cross Technologies, Inc. products are warranted against defective materials and
workmanship for a period of one year after shipment to customer. Cross Technologies,
Inc.’s obligation under this warranty is limited to repairing or, at Cross Technologies, Inc.’s
option, replacing parts, subassemblies, or entire assemblies. Cross Technologies, Inc. shall
not be liable for any special, indirect, or consequential damages. This warranty does not
cover parts or equipment which have been subject to misuse, negligence, or accident by the
customer during use. All shipping costs for warranty repairs will be prepaid by the
customer. There are not other warranties, express or implied, except as stated herein.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]
2016-03A Manual, Rev A Page 2 11/25/08

MODEL 2016-03A L-band Downconverter
1.0 General
1.1 Equipment Description
The 2016-03A L-band Downconverter converts 950-1525 MHz to 70 (±18) MHz in 1 MHz steps with low
group delay and flat frequency response. The 2016-03A Input and Output levels have been optimized to support
transmit from an L-band modem to a 70 MHz IF upconverter. Multi-function push button switches select the
RF frequency, gain, and other parameters. Front panel LEDs provide indication of DC power (green), PLL
alarm (red), and remote operation (yellow). The gain is adjustable from 0 to +50 dB. Remote operation allows
selection of frequency and gain. Parameter selection and frequency and gain settings appear on the LCD
display. Standard connectors are BNC female for IF output and the optional external reference input and
reference output, and Type F female for the RF input. LNB +24 VDC, 0.4 Amps and 10 MHz reference can be
inserted on the RF line as added options. The 10 MHz option also includes a 10 MHz output connector, which
contains either the internal or external 10 MHz reference signal. A high stability (±0.01ppm) option is also
available. The unit is powered by a 100-240 ±10% VAC power supply, and housed in a 1.75” X 19“ X 16”
1RU chassis.
MENU
EXECUTE
MODEL 2016
CROSS TECHNOLOGIES INC.
F=1525 G=+25.0
REMOTEALARM POWER
DOWNCONVERTER
FRONT
AC
GND
J3
J10
J18J2
RF IN 10 MHZ REF 10 MHZ AND
MONITOR EXT REF
LNB FUSE
F1 CONTROL
J1
IF OUT OUTPUT INPUT
DS8
VDC on RF
15 234 6789
REAR
FIGURE 1.1 Model 2016-03A Front and Rear Panels
70
MHz
OUT
.95
to
1.52
GHz
IN
.95 to 2 GHz
BP 120 MHz
LP
CONTROLLER
F=1450 G=+25.0
1750 MHz
BP
1680
or
1820
MHz
2.7
to
3.3
GHz
var
atten
10MHz*
+24VDC*
EXT
10MHz*
*OPTIONAL
INT
10MHz
FIGURE 1.2 Model 2016-03A L-band Downconverter Block Diagram
2016-03A Manual, Rev A Page 3 11/25/08

1.2 Technical Characteristics
TABLE 1.0 2016-03A Downconverter Specifications*
Input Characteristics
Impedance/Return Loss 75/12 dB (see TABLE 2.2 for connector options)
Frequency 950 to 1525 MHz
Noise Figure, Max. 15 dB (max gain)
Input Level range -60 to -10 dBm
Input 1 dB compression -5 dBm
Output Characteristics
Impedance/Return Loss 75 /18 dB (see TABLE 2.2 for connector options)
Frequency 70 ± 18 MHZ
Output Level/max linear -10 to 0 dBm
Output 1 dB compression +5 dBm
Channel Characteristics
Gain 0 to +50.0 dB, 1 dB steps (manually adjustable)
Image Rejection > 50 d, min
Frequency Response ±1.5 dB, 950 - 1525 MHz; ± 0.5 dB, 36 MHz BW
Spurious Response <-50 dBC in band f > 970 MHz
Group Delay, max .01 ns/MHz2parabolic; .03 ns/MHz linear; 1 ns ripple
Frequency Sense Inverting or Non-inverting (selectable)
Synthesizer Characteristics
Frequency Accuracy ±1.0ppm max over temp (±0.01ppm option -H) internal reference
Frequency Step 1.0 MHz (as low as 1 kHz steps available)
-100-90-80-70-70
1MHz100kHz10kHz1kHz100 Hz
dBC/Hz
Phase Noise
@
Fre
q
10 MHz level (In & Out) 3 dBm, ± 3 dB, 75 ohms (option -E)
Controls, Indicators
Frequency Selection direct readout LCD; pushbutton switches or remote selection
Gain Selection direct readout LCD; pushbutton switches or remote selection
Power Green LED
Alarm Red LED
Remote Yellow LED; RS232C (RS485 option -Q), 9600 baud
Other RF Connector Type F (female) (see TABLE 2.2 for other options)
IF Connector BNC (female) (see TABLE 2.2 for other options)
10 MHz Connectors BNC (female) (option -E)
Connector, Alarm, Remote DB9 - NO or NC contact closure on Alarm
Size 19 inch standard chassis 1.75”high X 16.0” deep
Power 100-240 ±10% VAC, 47 - 63 Hz, 25 watts max.
Options
- E Allows ext. 10 MHz ref input, 10 MHz ref can be inserted on the RF in
- H High Stability (± 0.01 ppm) internal reference
- L LNB +24 VDC, 0.4 Amps with readout of current
- Q RS-422/RS-485 Remote capability
-T Temperature Sensor
-V SSPB +24 VDC, 2.5 Amps max, with readout of current
-X 15 kHz step size
-W8 Ethernet M&C Remote Interface
-Z Attenuator 0.1 dB step size
Connector options See TABLE 2.2
*+10˚C to +40˚C; Specifications subject to change without notice
2016-03A Manual, Rev A Page 4 11/25/08

1.3 Monitor and Control Interface
A) Remote serial interface
Protocol: RS-232C, 9600 baud rate, no parity, 8 data bits, 1 start bit, and 1 stop bit.
(RS-232C, RS-422, or RS-485 - option -Q)
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
Female DB-9
PC Com Port Male DB-9
2015/16/17 M&CPort
M&C Cable Diagram - Cross Technologies Frequency Converters
Connector: Rear panel, DB-9 male
J10 Pinouts
Pinouts (RS-232C/422/485)
Pin Function
1Rx-
2 Rx+ (RS-232C)
3 Tx+ (RS-232C)
4Tx-
5GND
6 Alarm Relay: Common
7 Alarm Relay: Normally Open
8NotUsed
9 Alarm Relay: Normally Closed
2016-03A Manual, Rev A Page 5 11/25/08

C) Status Requests -
Table 1.2 lists the status requests for the 2016-03A and briefly describes them.
*PLEASE NOTE: The two character {aa}(00-31) prefix, in the table below,
should be used ONLY when RS-485, (OPTION-Q), is selected.
TABLE 1.1 2016-03A Status
Requests
TABLE 1.1 2016-03A Status Requests
Command Syntax* Description
Command Status {aaS1} Returns {S1bbbbccIA} where:
• bbbb = Rx frequency
4 characters - standard (7 characters - Option-X)
• cc = Rx gain
• I = 1 - spectrum invert enabled
• A = summary alarm; 1=alarmed, 0=normal
10MHz Ref Status {aaS2} Returns {S2ER} where:
(option -E only)
• E = 1 - external 10 MHz switched in
• R = 1 - 10 MHz ref inserted on RF input connector
LNB Current {aaS3} Returns {S3eee} where:
(option -L only)
• eee = LNB current (000 to 500 = 0 to .500 A)
2016-03A Manual, Rev A Page 6 11/25/08

B) Commands - Table 1.1 lists the commands for the 2016-03A and briefly describes them. After a command
is sent the 2016-03A sends a return “>” indicating the command has been received and executed.
General Command Format - The general command format is {aaCND...}, where:
{ = start byte
aa = address (RS-485 only - option -Q)
C = 1 character, either C (command) or S (status)
N = 1 character command or status request
D = 1 character or more of data (depends on command)
} = stop byte
*PLEASE NOTE: The two character {aa}(00-31) prefix, in the table below,
should be used ONLY when RS-485, (OPTION-Q), is selected.
Table 1.2 2016-03A Commannds
Commands
Command Syntax* Description
Set Receiver Frequency {aaC2xxxx} where:
• xxxx = 4 characters standard (7 characters -Option-X)
• Range: 0950 to 1525 MHz, in 1 MHz steps
0950.000 to 1525.000 in 1 kHz steps (option-X)
Set Receiver Gain {aaC4xx} where:
• xx = 2 characters
• Range: 00 to 50 (0 dB to +50 dB, in 1 dB steps)
Enable 10MHz Ref Insertion {aaC6x} where x =:
(option -E only)
• 0 to disable 10MHz insertion on RF input connector
• 1 to enable 10MHz insertion on RF input connector
Enable Spectrum Invert {aaC7x} where x =:
• 0 to disable spectrum invert
• 1 to enable spectrum invert
Enable External 10MHz IN {aaCEx} where x =:
(option -E only)
• 0 to disable External 10MHz ref signal
• 1 to enable External 10MHz ref signal
Enable Remote # Just # sign
Disable Remote {aaCR0} {CR and zero}
2016-03A Manual, Rev A Page 7 11/25/08

1.4 Use Information
A.Elevated operating ambient temperature - if installed in a closed or multi-unit rack assembly,
the operating ambient temperature of the rack may be greater than room ambient temperature.
Therefore, consideration should be given to Tmra.
B. Reduced air flow - Installation of the equipment in a rack should be such that the amount of air flow
required for safe operation of the equipment is not compromised. Additional space between unit
may be required.
C. Mechanical loading - Mounting of equipment in a rack should be such that a hazardous condition
does not exist due to uneven weight distribution.
D. Circuit Overloading - Consideration should be given to the connection of the equipment to the supply
circuit and the effect that overloading of circuits could have on over current protection and supply wiring.
Appropriate consideration of equipment name plate rating should be used, when addressing this concern.
E. Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular
attention should be given to supply connections other than direct connection to the Branch
(use of power strips).
F. Top Cover - There are no servicable parts inside the product so, the Top Cover should not be removed.
If the Top Cover is removed the ground strap and associated screw MUST BE RE-INSTALLED
prior to Top Cover screw replacement. FAILURE TO DO this may cause INGRESS and/or EGRESS
emission problems.
2016-03A Manual, Rev A Page 8 11/25/08

2.0 Installation
2.1 Mechanical - The 2016-03A consists of one RF/Controller PCB housed in a 1 RU (1 3/4 inch high) by 16
inch deep chassis. A switching, ±12, +24, +5 VDC power supply provides power for the assemblies. The 2016-
03A can be secured to a rack using the 4 holes on the front panel. Figure 2.1 shows how the 2016-03A is
assembled.
POWER
SUPPLY
FIGURE 2.1 2016-03A Mechanical Assembly
2016-03A Manual, Rev A Page 9 11/25/08

2.2 Rear Panel Input/Output Signals - Figure 2.2 shows the input and output connectors on the rear panel.
AC
GND
J18J2
RF IN 10 MHZ REF
OUTPUT
AC - POWER IN
AC input for switching
power supply.
100-240 ±10% VAC,
47-60 Hz.
J2 - RF IN
950-1525 MHz input
-70 to -20 dBm
see Table 2.2.
J1 - IF OUT
70 MHz output
-20 to -30 dBm
See Table 2.2.
J10
AND
MONITOR
CONTROL
J10 - MONITOR AND CONTROL
DB9 female connector
See Table 2.1
J3
10 MHZ
EXT REF
J3 - 10 MHz EXT REF INPUT (Option -E)
10 MHz external reference input
3 ± 3 dBm, 75 ohms, BNC female connector.
F1 - LNB FUSE (option -L)
0.5A, Fast Blo, 1/4” Fuse; installing
fuse places +24 VDC, 0.5 Amps,
max on the RF IN (J2 center pin).
LNB FUSE
F1
J1
IF OUT
DS8
VDC on RF
INPUT
DS8 - LNB ALARM LED (option -L)
Lights yellow when +24 VDC LNB
voltage is present on RF IN, J2, center
pin.
J18 - 10 MHz REF OUTPUT (option -E)
10 MHz reference output.
75BNC female connector.
15 234
6
78
9
FIGURE 2.2 2016-03A Rear Panel I/Os
TABLE 2.1 JJ10
J10 Pinouts (RS-232C*)
Pin Function
1NotUsed
2 Rx+ (RS-232C)
3 Tx+ (RS-232C)
4NotUsed
5GND
6 Alarm Relay: Common
7 Alarm Relay: Normally Closed
8NotUsed
9 Alarm Relay: Normally Open
*Remote Serial Interface
Interface: DB-9 Male
Protocol: RS-232C, 9600 baud rate, no parity, 8 data bits, 1 start bit, 1 stop bit
TABLE 2.2
I
IF/RF
IF/RF Connector Optionns
Options
Option IF RF
STD BNC, 75Type F, 75
-B BNC, 75BNC, 75
-C BNC, 75BNC, 50
-D BNC, 50BNC, 50
-N BNC, 75Type N, 50
-M BNC, 50Type N, 50
2016-03A Manual, Rev A Page 10 11/25/08

2.3 Front Panel Controls and Indicators - The following are the front panel controls and indicators.
MENU
EXECUTE
REMOTEALARM POWER
LCD DISPLAY
Display shows Downconverter
frequency in MHz and Gain in dB
S1 - MENU/EXECUTE BUTTON
Press this to get into Program mode
and to execute any changes.
DS3 - DOWN ALARM LED
Red LED indicates
downconverter alarm.
DS6 - POWER LED
Green LED indicates
presence of DC power.
DS1 - REMOTE LED
Yellow LED indicates
remote operation.
S2 - VERT. TOGGLE
Vertical toggle switch that controls
values in the Menu items when in
program mode. Does not function in the
normal display mode
S3 - HORIZ. TOGGLE
Horizontal toggle switch that
controls which values are being
adjusted. Does not function in the
normal display mode
F=1525 G=+25.0
FIGURE 2.3 2016-03A Front Panel Controls and Indicators
2016-03A Manual, Rev A Page 11 11/25/08

2.4 Operation
2.4.1 Installing and Operating the 2016-03A Downconverter
1. Connect a -20 dBm to -70 dBm signal to RF IN, J2 (Figure 2.2)
2. Connect the IF OUT, J1, to the external equipment
3. Connect 100-240 ±10% VAC, 47 - 63 Hz to AC on the back panel.
4. Set the input frequency (See Section 2.5 Menu Settings).
5. Set the gain for +00.0 to +50.0 dB (See Section 2.5 Menu Settings).
6. Be sure DS6 (green, DC Power) is on and DS3 (red, Alarm) is off (Figure 2.3).
7. Option -L only - To insert LNB +24 VDC on the RF center pin install 0.5A fast blo fuse in F1 and
check that DS8 lights yellow (Figure 2.1)
8. AC Fuse - The fuse is a 5 mm X 20 mm, 2 amp slow blow (Type T) and is inserted in the far slot in the
drawer below the AC input as shown in Figure 2.4. There is a spare fuse in the near slot. If a fuse
continues to open, the power supply is most likely defective.
FUSE DRAWER
SPARE FUSE DRAWER
AC Fuse - 2 amp slow blow (Type T 2A GDC),
5 mm X 20 mm
~
INPUT
100-240± 10%VAC
47-63 Hz
2A MAX
FUSE
TYPE T 2A GDC
250 VOLT
FOR 100 - 240 V~
~
FIGURE 2.4 Fuse Location and Spare Fuse
2016-03A Manual, Rev A Page 12 11/25/08

2.5 Menu Settings
2.5.1 Functions - This section describes operation of the front panel controls. There are three operator
switches, the LCD display and alarm indicator LEDs. All functions for the equipment are controlled by these
components. The functions are (see Figure 2.5):
Power Up
Normal Display
Menu 1 Frequency in MHz
Menu 2 Gain (0 to +50, 1dB steps)
Menu 3 For Other Settings (see below)
Save Menu When go to “R” or at end
IF OTHER = Y
Menu 4 Set Unit to Remote Operation
Menu 5 Select External 10 MHz Ref (option -E)
Menu 6 Select Reference Out (option -E)
Menu 7 Set Remote mode (option -Q)
Menu 8 Set RS-485 address (option -Q)
Menu 9 View LNB Current (option -L)
Save Menu When go to end
Alarm indications appear on the LEDs (see figure 2.3).
All program changes must start with the operation of the Menu/Execute switch and must also end with the
operation of the Menu/Execute switch verified by the “Save Settings?” Menu. If this sequence is not
followed, none of the changes will take effect. If programming is initiated and no operator action takes place for
approximately 12 seconds (before the final press of the Menu/Execute switch) the display will revert to its
previous status and you will need to start over.
2016-03A Manual, Rev A Page 13 11/25/08

2.5.2 Power On Settings
NOTE: THE LAST STATUS OF A UNIT IS RETAINED EVEN WHEN POWER IS REMOVED.
WHEN POWER IS RESTORED, THE UNIT WILL RETURN TO IT'S PREVIOUS SETTINGS.
When power is first applied, the LCD display goes through three steps.
1.The LCD goes black to show all segments are functioning.
2.The software version will be displayed.
R E V 1 . 0 0
3.The present frequency and gain of the downconverter is shown.
F=1350 G=+25.0
The unit is now operational and ready for any changes the operator may desire.
2.5.3 Control Switches
1. Menu/Execute - Any change to the programming of the unit must be initiated by pressing the
Menu/Execute switch and completed by pressing the Menu/Execute switch.
2. Horizontal Switch - This switch is mounted so its movement is horizontal and moves the cursor left or
right.
3. Vertical Switch - This switch is mounted so its movement is vertical and has two functions:
a. During frequency , gain changes, the vertical movement will raise or lower the number in the
direction of the arrows.
b. For other functions such Mute on/off, the vertical switch will alternately turn the function on
or off regardless of the direction operated.
2016-03A Manual, Rev A Page 14 11/25/08

2.5.4 Frequency Changes
At any time during the modification process, if you have made a mistake and do not wish to save the changes
you have made, do not press the Menu/Execute switch; simply do nothing for approximately 12 seconds,
and the system will return to the normal operating mode or scroll to “R” and push the menu/Execute switch and
select “NO” in the “SAVE SETTINGS?” window.
To change the FREQUENCY:
Operate the Menu/Execute switch until you get to the menu item you want to change see Figure 2.5 for
the sequence of menu options. The following display is for changing the downconverter frequency:
F = 1350
R
Pressing the Up/Down switch down will toggle the display to:
F = 1450
R
By using the horizontal rocker switch the cursor can be moved left or right .
F = 1450
R
NOTE: CHANGES DO NOT TAKE PLACE ON FREQUENCY UNTIL YOU GO TO THE SAVE
MENU AND INDICATE YOU WANT TO SAVE THE CHANGES.THE CARRIER IS MUTED WHEN
FREQUENCY IS CHANGED.
When the display indicates the value desired you can push the Menu/Execute switch to get to the next
item:
G = +25.0
R
OR you can scroll to “R”, push the Menu/Execute switch to get to:
SAVE SETTINGS? YN
Selecting Ywill save the new settings. Selecting Nwill revert to the previous settings.
Pushing the Menu/Execute switch then takes you to this:
F=1450 G=+25.0
Figure 2.5 gives the menu items and how to make changes.
2016-03A Manual, Rev A Page 15 11/25/08

2.5.5 Gain Changes
When you get to this menu note that the gain changes will be made as you make them but if you do not wish to
save the changes you have made, scroll to “R” and push the Menu/Execute switch and select “NO” in the
“SAVE SETTINGS?” window or do not press the Menu/Execute switch; simply do nothing for
approximately 12 seconds, and the system will return to the normal operating mode.
To change the DOWNCONVERTER GAIN:
Push the Menu/Execute switch to get to the gain setting (See Figure 2.5 for the sequence of menu
options):
G = +25.0
R
Pressing the Up/Down switch will change the gain in 1 or 10 dB steps depending on the cursor location:
G = +15.0
R
By using the horizontal rocker switch the cursor can be moved left or right. Pressing the Up/Down
switch will toggle the display digit selected until you have the desired gain.
G = +15.0
R
NOTE: THE GAIN WILL BE CHANGED AS YOU ADJUST THE NUMBERS. HOWEVER, THE
VALUE WILL NOT BE STORED UNTIL YOU INDICATE YES IN THE SAVE SETTINGS
WINDOW.
When the display indicates the value desired you can push the Menu/Execute switch to get to the next
item:
OTHER? YN
R
OR you can scroll to “R” and push the Menu/Execute switch to get to:
SAVE SETTINGS? YN
Selecting Ywill save the new settings. Selecting Nwill revert to the previous settings. Pushing the
Menu/Execute switch then takes you to this:
F=1450 G=+15.0
Figure 2.5 gives the menu items and how to make changes.
2016-03A Manual, Rev A Page 16 11/25/08

2.5.5 Alarm Indications
An alarm condition for will occur if any local oscillator phase lock loop (PLL) comes out of lock. The Mute
LED will light if you select Mute and the Remote LED will light when you select the Remote mode.
ON POWER UP
NORMAL DISPLAY
PUSHING MENU/EXECUTE SEQUENCE
REV 1.00
F = 1450 G = +10.0
F = 1450
SCROLL <>
SCROLL
PUSH BUTTON
OTHER? Y N
REMOTE OFF
EXT REF OFF
SCROLL <>
SCROLL
PUSH BUTTON
SCROLL <>
SCROLL
PUSH BUTTON
PUSH BUTTON
Power Up
Normal Display
Menu 1 Frequency
Menu 3 Gain (00.0 to +50.0)
Menu 5 For Other Settings (below)
Save? When go to “R” or at end
IF OTHER = Y
Menu 6 Set Unit to Remote
Operation
Menu 7 Select External 10 MHz
Reference (option -E)
Menu 8 Select 10MHz Reference
Out (option -E)
Menu 9 Set Remote Mode
(option -Q)
Menu 10 Set RS-485 Address
(option -Q)
Menu 12 View LNB current
(option -L)
Save? When go to end
G = +10.0
SCROLL <>
SCROLL
PUSH BUTTON
SCROLL <>
SCROLL
PUSH BUTTON
LNB DC = 1.86 A
PUSH BUTTON
SAVE SETTINGS? Y N
SCROLL <>
PUSH BUTTON
SCROLL <>
SCROLL
PUSH BUTTON
SAVE SETTINGS? Y N
R
R
R
R
R
R
REF OUT OFF
SCROLL <>
SCROLL
PUSH BUTTON
R
RS 485 OFF
SCROLL <>
SCROLL
PUSH BUTTON
R
ADDRESS = 00
SCROLL <>
SCROLL
PUSH BUTTON
R
FIGURE 2.5 Menu Display and Sequence
2016-03A Manual, Rev A Page 17 11/25/08

CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]
2016-03A Manual, Rev A Page 18 11/25/08