Cross Technologies 2005-02P4 User manual

Instruction Manual Model 2005-02P4/03P4
Upconverters
August 2019, Rev. J
DC POWER RF OUTIF IN
GAIN
HI LOWJ1 J3 J2
CROSS TECHNOLOGIES, INC.
+DC IN
+15V, 600 ma
2005 TEST UPCONVERTER
CROSS TECHNOLOGIES, INC.
DC
100MHz
FREQUENCY
10MHz 1MHzGHz
LO IF
C KU 70 140
ALARM
Data, drawings, and other material contained herein are proprietary to Cross Technologies, Inc.,
but may be reproduced or duplicated without the prior permission of Cross Technologies, Inc.
for purposes of operating the equipment.
When ordering parts from Cross Technologies, Inc., be sure to include the equipment
model number, equipment serial number, and a description of the part.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]

INSTRUCTION MANUAL
MODELS 2005-02P4 and 2005-03P4 Upconverters
TABLE OF CONTENTS PAGE
Warranty 2
1.0 General 3
1.1 Equipment Description 3
1.2 Technical Characteristics 4
2.0 Installation 5
2.1 Mechanical 5
2.2 Front Panel Controls and Indicators 5
2.3 Rear Panel Inputs, Outputs, and Controls 5
2.4 Accessing the PC Card 6
2.5 Operation 7
3.0 Environmental Use Information 8
WARRANTY - The following warranty applies to all Cross Technologies, Inc. products.
All Cross Technologies, Inc. products are warranted against defective materials and
workmanship for a period of one year after shipment to customer. Cross Technologies, Inc.’s
obligation under this warranty is limited to repairing or, at Cross Technologies, Inc.’s option,
replacing parts, subassemblies, or entire assemblies. Cross Technologies, Inc. shall not be
liable for any special, indirect, or consequential damages. This warranty does not cover parts
or equipment which have been subject to misuse, negligence, or accident by the customer
during use. All shipping costs for warranty repairs will be prepaid by the customer. There
are not other warranties, express or implied, except as stated herein.
CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]
2005-02/03 Manual, Rev. J Page 2 08/14/2019

MODELS 2005-02 and 2005-03 Agile Upconverters
1.0 General
1.1 Equipment Description
The 2005 Upconverters are typically used to loop 70 or 140 MHz IF modulators to L-band receivers.
These IF signals must be “clean”(contain only the desired 70 or 140 MHz signal).
The 2005-02P4, for loop-back applications, converts a 70 MHz signal to a 950-2050 MHz output signal range in
1 MHz steps utilizing a high-side LO (C-band) that ranges from 1020 to 2120 MHz. The 2005-02 can also
operate over a limited output frequency range converting a 70 MHz signal to 1090-2050 MHz utilizing a low-side
LO (Ku-band), a 140 MHz signal to 950-1980 MHz utilizing a high-side LO, and a 140 MHz signal to 1160-2050
MHz utilizing a low-side LO.
The 2005-03P4, for loop-back applications, converts a 70 or 140 MHz signal to the full 950-1450 MHz output
signal range in 1 MHz steps with either a high-side LO (C-band) or a low-side LO (Ku-band). The LO frequency
ranges from 810 to 1590 MHz.
Featuring low phase noise, these units are used to loop 70 or 140 MHz modulators to L-band receivers in uplinks.
The 70 or 140 MHz carrier input is mixed with a synthesized local oscillator (LO) signal. The output frequency is
selected with four BCD switches which control the synthesized LO. Front panel LEDs light when DC power is
applied (green) and when a PLL alarm occurs (red). The mixer output is applied to the output attenuator providing
a nominal gain of -10 dB (high gain) or -30 dB (low gain). Power is provided by the LNB voltage from the
receiver under test and connectors are BNC (female) for the IF input and type F (female) for the RF output. The
2005 can be powered by an external wall mount power supply -P4. The 2005 can be mounted on a 1 3/4”x
19”rack mount panel (option -R).
DC POWER RF OUTIF IN
GAIN
HI LOWJ1 J3 J2
CROSS TECHNOLOGIES, INC.
+DC IN
+15V, 600 ma
2005 TEST UPCONVERTER
CROSS TECHNOLOGIES, INC.
DC
100MHz
FREQUENCY
10MHz 1MHzGHz
LO IF
C KU 70 140
ALARM
FIGURE 1.1 Front and Rear Panels
70 or 140
MHZ
INPUT 950 - 2050 MHz (-02)
950 - 1450 MHz (-03)
1.0 - 2.1 GHz (-02)
0.8 - 1.6 GHz (-03)
ATTEN
1383
CONTROLLER
FIGURE 1.2 Block Diagram
2005-02/03 Manual, Rev. J Page 3 08/14/2019

1.2 Technical Characteristics
TABLE 1.1 2005 Upconverter Specifications
Input Characteristics
Impedance 75 Ω
Return Loss 12 dB
Frequency 70 or 140 MHz center
Input Level -10 to -40 dBm
Input 1 dB comp / 3rd order 0 / +10 dBm (low gain), -20 / -10 dBm (high gain)
Output Characteristics
Impedance 75 Ω
Return Loss 8dB
Frequency Band 950 -2050 MHz (-02)
950 -1450 MHz (-03)
Channel Characteristics
Gain (at 1200 MHz) -20 dB ±3 dB(low gain)
-5 dB ±3 dB(high gain)
Spurious Response NA; output not filtered
Frequency Response ±4 dB, 950 -2050 MHz; ±0.5 dB, any 10 MHz increment (-02)
±3 dB, 950 -1450 MHz; ±0.5 dB, any 10 MHz increment (-03)
Synthesizer Characteristics
FrequencyAccuracy ± 25 kHz max
Frequency Step 1.0 MHz minimum
-80
10kHz
-100-90
1MHz100kHz
dBC/Hz
Phase Noise
@
Fre
q
Controls
L-Band Frequency Selection BCD switches with direct readout
LO Selection SPDT slide switch
IF Frequency Selection SPDT slide switch
Indicators
DC Power Green LED
Alarm Red LED
Other
RF Connector F type (female)
IF Connector BNC (female)
Size, Bench Top 4.7” wide X 1.75” high X 6.5” deep
Size (option -R) 19-inch standard 1RU chassis 1.75”H x 7.0”D
Power, Standard (P4) 100-240 ±10% VAC, 47-63Hz (+15VDC unregulated, 600 ma.)
Wall Mount PS (Specify US, EUR, AUS, or UK)
Power Supply Option:
Power (option C) No power supply.

Requires external 2000-01 power supply.
*+10˚C to +40˚C; 2000 meters max elevation; 80% max humidity; Pollution Degree 2; Specifications subject to change without notice.
2005-02/03 Manual, Rev. J Page 4 08/14/2019

2.0 Installation
2.1 Mechanical
The 2005 is packaged in an aluminum extrusion. The -R option is mounted on a 1 3/4” X 19”panel that can be
mounted to a rack using the 4 holes at the ends. Both units derive +DC from the RF out center conductor (+14 to
+20 VDC) or the wall power supply (+15VDC unregulated). See Figure 2.3.
2.1.1 Cleaning Instructions
Wipe the exterior with a dry, soft cloth. Use no detergent or cleaning chemicals.
2.2 Front Panel Controls and Indicators
Figure 2.1 shows the controls and indicators located on the front panel.
SW6 - LO SIDE SELECT
SPDT slide switch selects high side (C)
or low side (Ku) local oscillator.
DS1 - DC POWER LED
Lights green when DC power
is present
SW1 to SW4 - FREQ SELECT SWITCHES
BCD switches select the desired output frequency
which is the Local Oscillator frequency - 70 , -140,
+70, or +140 MHz.
DS2 - ALARM LED
Lights red when PLL
comes out of lock
SW5 - IF SELECT
SPDT slide switch selects
70 or 140 MHz IF in.
2005 TEST UPCONVERTER
CROSS TECHNOLOGIES, INC.
DC
100MHz
FREQUENCY
10MHz 1MHzGHz
LO IF
C KU 70 140
ALARM
FIGURE 2.1 Front Panel Controls and Indicators
2.3 Rear Panel Inputs, Output, and Controls
Figure 2.2 shows the inputs, outputs, and controls located on the rear panel of the 2005.
J1 - IF INPUT
The IF 70 or 140 MHz
input . This is a 75Ω,
BNC input at -10 dBm
max level for LOW GAIN
(-30 dB) and -30 dBm
max level for HI GAIN (-
10 dB). The gain is
selected by SW7.
J3 - DC POWER
The +15 VDC unregulated DC voltage
from the wall power supply.
J2 - RF OUTPUT
The mixed RF output.
This is an unfiltered
output and contains
mainly the LO- IF, LO,
LO + IF, mixer products.
This is a 75Ω, Type F,
female connector.
GND +15
SW7 - GAIN SELECT SWITCH
Slide switch selects -10 dB high gain (HI)
or -30 dB low gain (LOW) .
DC POWER RF OUTIF IN
GAIN
HI LOWJ1 J3 J2
CROSS TECHNOLOGIES, INC.
+DC IN
+15V, 600 ma
FIGURE 2.2 Rear Panel Inputs, Outputs, and Controls
2005-02/03 Manual, Rev. J Page 5 08/14/2019

2.4 Accessing the PC Card
There are NO USER JUMPERS or other on-card controls. ALTHOUGH IT IS NOT RECOMMENDED AND
MAY VOID THE WARRANTY the following explains how to remove the printed circuit board (PCB) from the
extrusion:
1. Always remove power when installing or removing the PCB from the extrusion
2. Remove four (4) rear panel screws (see Figure 2.3).
3. Gently pull the rear panel and PCB assembly completely out of the extrusion.
4. To install the PCB gently push the rear panel and PCB assembly completely into the extrusion Make
sure the shield goes in the lower channel and the PCB in the next channel above that in the extrusion and
that the front panel controls go through the front panel holes.
5. Install four (4) rear panel screws.
EXTRUSION
FRONT SCREWS (4EA)
FRONT PANEL
RACK MOUNT PANEL (FOR -R MODELS ONLY)
REAR SCREWS (4EA)
PCB ASSEMBLY
REAR PANEL
WALL
POWER
SUPPLY
2005 TEST UPCONVERTER
CROSS TECHNOLOGIES, INC.
DC
100MHz
FREQUENCY
10MHz 1MHz GHz
LO IF
C KU 70 140
ALARM
(-P and -P4 MODELS)
FIGURE 2.3 2005 Assembly Drawing
2005-02/03 Manual, Rev. J Page 6 08/14/2019

2.5 Operation
2.5.1 Installing and Operating the 2005
1. Check that SW5, SW6, SW7 are set to the desired positions (Figures 2.1 and 2.2).
2. If using the receiver LNB voltage to power the 2005, be sure +14 to +20 VDC is present on the RF OUT
center conductor (Figure 2.2).
3. If using the wall power supply, connect one end to the 2005 and the other end to 100-240 ±10% VAC,
47-63 Hz (Figure 2.2)
4. Connect a -10dBm, max (LOW GAIN), or -30dBm, max (HI GAIN) signal to IF IN, J1 (Figure 2.2)
5. Connect the RF OUT, J2, to the receiver under test (Figure 2.2).
6. Set BCD switches SW1 to SW4 to the desired L-band frequency (Figure 2.1).
7. Be sure DS1 (green, DC Power) is on and DS2 (red, ALARM) is off (Figure 2.1).
2.5.2 Frequency Setting, SW1 to SW4
The frequency is selected by setting the BCD switches (SW1 to SW4) on the front panel to the desired frequency
using a small blade screwdriver. The frequency displayed on the BCD switches is the desired output frequency
with 70 or 140 MHz IF center frequency input and the low or high side LO as selected by SW5 and SW6 (see
Figure 2.2). There is no muting of the output carrier during frequency selection. If the switches are set to an invalid
frequency, alarm LED DS2 will light.
2.5.3 LO and IF for the 2005-02P4
The 2005-02 operates over it’s full 950 to 2050 MHz range with high side LO and 70 MHz input. Normally,
LNB’s use high side LO for C-band and low side LO for Ku-band. Also, note that there will be a spectrum
inversion of the input IF modulation with the high side LO. Although the 2005-02 operates over it’s full 950 to
2050 MHz range with high side LO and 70 MHz input only, it can be set for low side LO and 140 MHz operation
over a limited range as Table 2.1 shows. The PLL will alarm if you try to operate the 2005-02 outside the
allowable frequency range shown.
2.5.4 LO and IF for the 2005-03P4
The 2005-03 operates over it’s full 950 to 1450 MHz range with high side or low side LO and 70 or 140 MHz
input as shown in Table 2.1. Normally, LNB’s use high side LO for C-band and low side LO for Ku-band. Also,
note that there will be a spectrum inversion of the input IF modulation with the high side LO.
TABLE 2.1 2005
2.1 2005 UPCCONVERTER
UPCONVERTER FREQUEENCY
FREQUENCY INFORMATION
2005-02 2005-02 2005-03 2005-03
LO-Side IF (MHz) LO Range (MHz) Output Range (MHz) LO Range (MHz) Output Range (MHz)
HIGH 70 1020-2120 950-2050 1020-1520 950-1450
LOW 70 1020-1980 1090-2050 880-1380 950-1450
HIGH 140 1090-2120 950-1980 1090-1590 950-1450
LOW 140 1020-1910 1160-2050 810-1310 950-1450
2.5.5 Selecting High/Low Side LO, 70/140 MHz IF, and Gain
To select high- or low-side LO and 70 or 140 MHz IF Input set SW5 and SW6 on the front panel (see Figure 2.1)
to the desired position. The gain of the 2005 can be selected for -10 dB (HI gain, -30 dBm maximum IF input) or
-30 dB (LOW gain, -10 dBm maximum IF input) with SW7 on the rear panel (see Figure 2.2).
2005-02/03 Manual, Rev. J Page 7 08/14/2019

3.0 Environmental Use Information
A.Elevated operating ambient temperature - if installed in a closed or multi-unit rack assembly,
the operating ambient temperature of the rack may be greater than room ambient temperature.
Therefore, consideration should be given to Tmra (Maximum Recommended Ambient Temperature).
B. Reduced air flow - Installation of the equipment in a rack should be such that the amount of
air flow required for safe operation of the equipment is not compromised. Additional space between
units may be required.
C. Mechanical loading - Mounting of equipment in a rack should be such that a hazardous condition
does not exist due to uneven weight distribution.
D. Circuit Overloading - Consideration should be given to the connection of the equipment to the supply
circuit and the effect that overloading of circuits could have on over current protection and supply wiring.
Appropriate consideration of equipment name plate rating should be used, when addressing this concern.
E. Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained.
Particular attention should be given to supply connections other than direct connection to the
Branch (use of power strips).
F. Top Cover - There are no servicable parts inside the product so, the Top Cover should not be removed.
If the Top Cover is removed the ground strap and associated screw MUST BE RE-INSTALLED
prior to Top Cover screw replacement. FAILURE TO DO this may cause INGRESS and/or EGRESS
emission problems.
2005-02/03 Manual, Rev. J Page 8 08/14/2019

CROSS TECHNOLOGIES, INC.
6170 Shiloh Road
Alpharetta, Georgia 30005
[phone]
FAX [phone]
Toll Free 888-900-5588
WEB www.crosstechnologies.com
E-MAIL [email protected]
Printed in USA
2005-02/03 Manual, Rev. J Page 9 08/14/2019