Currie tech eZip Trailz User manual

THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
This manual covers the following brands, models and model numbers:
eZip Trailz: EZ-TRZ-BK, EZ-TRZ-RD-W, EZ-TRZ-BL-W
eZip Skyline: EZ-SKY-SL, EZ-SKY-WH-W
eZip Tri-Ride: EZ-TRIRD-SL
Izip E3 Vibe: IZ-VIBE-BK, IZ-VIBE-RD-W, IZ-VIBE-BK-W, IZ-VIBE-BK-K6, IZ-VIBE-RD-
W-K6
Izip E3 Path: IZ-PATH-GY, IZ-PATH-BL-W, IZ-PATH-M-GY, IZ-PATH-L-GY
Izip E3 Zuma: IZ-ZUMA-BL, IZ-ZUMA-RD-W, IZ-ZUMA-M-BL, IZ-ZUMA-L-BL, IZ-
ZUMA-RD-W
Izip E3 Metro: IZ-MET-GY, IZ-MET-GY-W, IZ-MET-M-GYBL, IZ-MET-L-GYBL, IZ-MET-
GYBL-W
Izip E3 Ultra: IZ-ULT-BK, IZ-ULT-M-BK, IZ-ULT-L-BK, IZ-ULT-BK-W
Izip Compact: IZ-COM-WH
Currie Technologies®
9453 Owensmouth Avenue | Chatsworth, CA 91311
Phone [phone] | Fax [phone]
www.CurrieTech.com
Customer Service [phone]
Lot number ___________


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CORRECT FITTING - MAKE
SURE YOUR HELMET COVERS
YOUR FOREHEAD.
INCORRECT FITTING. FOREHEAD
IS EXPOSED AND VULNERABLE
TO SERIOUS INJURY.
• ALWAYSWEARAPROPERLYFITTEDHELMETWHENYOURIDE
 YOURBICYCLE.
• DONOTRIDEATNIGHT.
• CPSCRECORDSSHOWTHATABOUT35%OFBICYCLE
 RELATEDDEATHSOCCURAFTERDARK.
• AVOIDRIDINGINWETCONDITIONS.
• CPSCRECORDSSHOWTHATABOUT65%OFINJURIES
 HAPPENTOCHILDRENUNDER15YEARSOFAGE.
• RIDEONLYWITHADULTSUPERVISION
HELMETS
SAVE
LIVES!!!
FULLY CHARGE BATTERIES BEFORE FIRST USE - Batteries should be fully charged immediately when
they are received and immediately after each use for the recommended charge times (see below).
• Li-Ion(LithiumIon)batteries4-6hours(2-3hoursforViaUrbano)
• SLA(SealedLeadAcid)batteries6-10hours
With proper care and maintenance your Currie Technologies® Hybrid Electric Bicycle will provide ease of use and be fun to ride.
Below are points that will help you to maximize the enjoyment you get from your new hybrid electric bicycle.
FACTORS TO MAXIMIZE THE RANGE OF YOUR HYBRID ELECTRIC BICYCLE
  - the more the rider pedals the further the distance traveled. Continuous riding, as opposed to
frequent stopping and starting, will yield the greatest range possible
  - the flatter the road the further the distance traveled
  - cold weather can adversely affect the battery capacity
  - traveling with a tailwind will increase distance traveled, traveling into a headwind will decrease distance
traveled
  - the smoother the terrain (roadways vs. fireroads, etc.) the further the distance traveled
  - the lighter the rider, resulting in less drain on the batteries, the further distance traveled
  - a properly maintained bicycle will yield the greatest range possible
  - properly inflated tires have less rolling resistance and will be easier to pedal
  - properly charged and maintained batteries will yield the greatest range possible. Batteries stored in
cold areas (below 50 degrees Fahrenheit / 10 degrees Celsius) will show reduced range. Batteries that have not
been kept in optimum condition will show reduced range and run time.
!
We recommend that you consult a bicycle specialist if you have doubts or concerns as to your experience or ability to
properly assembly, repair, or maintain your bicycle.
Additional warning/cautions are in the assembly section of this manual

45
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Personal Care from Currie Technologies®
Congratulations on your new purchase!
Our Service Department is dedicated to your
satisfaction with Currie Technologies® and its
products. For questions regarding performance,
assembly, operation, parts or returns, contact
the experts at Currie Technologies® directly by
calling toll free
1-800-377-4532
Monday - Friday
8:00am-4:00pm(PST)
IMPORTANT – Please activate your warranty by
registering your new Currie product within 10
days of purchase by visiting our web site www.
currietech.com and clicking the “Register Your
Product” link.
PLEASE DO NOT RETURN
THIS ITEM TO THE STORE.
For questions or assistance on assembly contact
Currie Technologies® Customer Service
Serial Number Location
Bike Shown Upside Down
####
Serial Number
CURRIE TECHNOLOGIES®
9453OwensmouthAvenue|Chatsworth,CA91311
Phone(818)734-8123|Fax(818)734-8199
www.CurrieTech.com
CustomerService(800)377-4532
The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of
maintaining and repairing your bicycle. The bicycle you have purchased is a complex object. We recommend that you
consult a bicycle repair specialist if you have doubts or concerns as to your experience or ability to properly assemble,
repair, or maintain your bicycle. You will save time and the inconvenience of having to go back to the store if you choose to
write or call us concerning missing parts, service questions, operating advice, and/or assembly questions.
SERVICE
CALL TOLL FREE 1-800-377-4532
Monday - Friday 8:00 a.m. to 4:00 p.m. (PST)

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Please Retain your Sales Receipt as Proof of Purchase.
Attach receipt here.
Notes: _______________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
DIRECTORY

particular attention to the instructions blocked off and preceded by this symbol.
!
PART 1 Parts Identification and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15
PART 2 Before You Ride ........................................16-34
PART 3 Electrical Components ..................................35-58
PART 4 Assembly .............................................59-86
PART 5 Servicing ..............................................87-89
PART 6 Detailed Maintenance ..................................90-115
 .....................................116-125
PART 8 Purchase Record ........................................126
?

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8OM 2012 Last modified May 25, 2012 2:29 PM

PAS – Pedal Assist - A sensor ring and pickup mounted near the bottom bracket allow the bicycle to sense forward pedaling and
apply power. PAS+ adds a handlebar-mounted control box that allows the rider to select between different levels of assist.
 •ViaUrbano(PAS+only)
TAG – Twist and Go - A rider-controlled system, the motor activates only when the handlebar throttle is turned.
 •Sereno,Tricruiser,ViaMezza
 – Pedal Assist or Twist and Go - A handlebar-mounted button allows selection of PAS or TAG modes. 
replaces the button with a handlebar-mounted control box that allows the rider to select between assist levels or switch to TAG.
 •Coastline,EcoRide,Skyline,Trailz,ViaLento,ViaRapido,Zuma;E3Metro(PAS+/TAG)
TMM – Torque Measurement Method - A sensor mounted in the rear dropout measures pedaling force and naturally adds motor
power in response to rider effort.
 •TrekkingEnlightened,UrbanCruiserEnlightened,Ultra
BATTERY SYSTEMS
RMB – Rack Mounted Battery with Sealed Lead Acid (SLA) cells - Two SLA battery packs sit vertically in the rack.
 •Coastline,Trailz,ViaLento
RTMB – Rack Top Mounted Battery with Lithium Ion (Li Ion) cells - A single Li-Ion battery pack lies horizontally inside the rack.
 •EcoRide,ViaRapido,Zuma
STB –Seat Tube Battery with Sealed Lead Acid (SLA) or Lithium Ion (Li Ion) cells - A single battery pack is mounted behind the
seat tube.
 •Tricruiser,ViaMezza,Skyline
Downtube (integrated) – Enlightened series, Lithium Ion (Li Ion) cells - A single Li Ion battery pack is hidden inside the
frame's downtube
 •E3Metro,TrekkingEnlightened,Ultra,UrbanCruiserEnlightened,ViaUrbano
TERMINOLOGY
PART 1 - PARTS IDENTIFICATION
INDEX
Battery
Care and information . . . .42-43
Chargers. . . . . . . . . . . 44-48
Gauge . . . . . . . . . . . . . . 35
Terminal covers . . . . . . . . . 44
Brakes
Explanation . . . . . . . .116-117
Lever setup . . . . . . . . . . .72
Parts explosion (linear-pull) . . . 74
Setup (disc, Avid BB7). . . . 80-81
Setup (disc, Tektro) . . . . . 78-79
Setup (linear-pull) . . . . . . 75-77
Cables & cable housing . . . . 97
Care . . . . . . . . . . . . . 33-34
Chain . . . . . . . . . . .106-107
Components
RTMB . . . . . . . . . . . . . . 10
Enlightened . . . . . . . . . . .12
Folding. . . . . . . . . . . . . . 11
RMB . . . . . . . . . . . . . . . 13
Tricruiser. . . . . . . . . . . . . 14
Crankset . . . . . . .65,103-105
Currie Drive
Maintenance. . . . . . . . . . 108
Derailleurs
Front . . . . . . . . . . . . . . . 82
Rear . . . . . . . . . . . . . . . 83
Fenders
Front . . . . . . . . . . . . . . . 84
Rear . . . . . . . . . . . . . . . 85
Fit
Frame sizing. . . . . . . . . . . 17
Riding position. . . . . . . . 18-19
Fork
Assembly . . . . . . . . . . . .63
Suspension . . . . . . . .121-122
Fuses . . . . . . . . . . . . . . 51
Gears . . . . . . . See "Shifters",
"Wheels - Freewheel"
Handlebar
Assembly . . . . . . . . . . 60-61
Mounted components . . . . . . .
See "Brakes", "Throttles", "Shifters",
"Power switches - Handlebar", "Bat-
tery - Gauge", "PAS", "TMM"
Headset . . . . . . . . . . . . . 98
Maintenance checklists . . 87-88
Motor . . . . . See "Currie Drive"
PAS . . . . . . . . . . . . . . . 36
Pedals. . . . . . . . . 65, 101-102
Power switches
Handlebar . . . . . . . . . . . . 50
Standard. . . . . . . . . . . . . 49
Quick releases
Front Wheel . . . . . . . . . 68-69
Seatpost . . . . . . . . . . . 66-67
. . . . . . . 25-26, 110
Saddle. . . See "Seat & seatpost"
Safety . . . . . . . . . . . . 20-29
Seat & seatpost
Assembly . . . . . . . . . . 64-65
Detailed maintenance . . . 99-100
Quick release clamp. . See "Quick
release"
Shifters
Assembly . . . . . . . . . . . .62
Gears (how to operate) . . .30-32
Grip shifters . . . . . . . . . . . 96
Shifting (how to) . . . . . . 118-119
Stem
Assembly (quill) . . . . . . . . . 60
Assembly (threadless). . . . . . 61
Maintenance. . . . . . . . . 94-95
Terminology . . . . . . . . . . 9
Throttles . . . . . . . . . . . .40
Tires . . . . . See "Wheels - Tires"
TMM . . . . . . . . . . . . . . . 37
Torque requirements. . . 124-125
Troubleshooting . . . . . 111-115

Front (bolt-on) installation . . 70-71
Front (quick release). . See "Quick
release - Front Wheel"
Freewheel . . . . . . . . . . . 109
Hub adjustament . . . . . . . .93
Maintenance. . . . . . . . . 90-93
Rear (bolt-on) installation . . 70-71
Rear wheel removal . . . . . . . 71
Tires . . . . . . . . 91-93,120-121

RMB (2008) . . . . . . . . . . . 53
RMB (2009) . . . . . . . . . . . 54
RMB 2010 (with hub motor) . . . 57
RTMB 2009 . . . . . . . . . . . 55
RTMB 2010 (with hub motor) . . 58
TMM . . . . . . . . . . . . . . . 55
Via Mezza . . . . . . . . . . . . 52

10 11
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click on the page corresponding to
your model.
RTMB (RACK TOP MOUNTED BATTERY) BICYCLES & Standard bicycle components
Electrical components in bold text
Via Rapido, Zuma Shifter
Handlebar

Brake Lever
Brake Control Cables
Front Reflector
Front Brake
Fork
Front Hub
Spokes
Stem
Head Set
Head Tube
Power Switch
Down Tube
Seat Tube
Bottom
Bracket (inside)
Rim
Tire
Chain
Crank Arm
Pedal
Chain Stay
Chain
Tire Valve
Top Tube
Seat
Seat Post
Seatpost clamp
Battery
Rear Brake
Seat Stay
Freewheel
Charger port
Rear Reflector
PAS Sensor
(behind chainring)
Hub Motor
Rear Derailleur
FOLDING BICYCLES - Super portable, with easy folding design. Perfect for camping, fits in RV's, boats and car
trunks.
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
on the page corresponding to your model. See page 10 for common components.
Handlebar Quick Release
Handlebar Hinge
Front Fender
Rear Fender
Frame Hinge & Quick Release
Controller
Hub Motor
Battery Pack
Seat Post

12 13
ENLIGHTENED SERIES - Lightweight, hidden, Li-Ion (Lithium Ion) battery pack in a modern designed frame.
Perfect for Commuting and City Riding
TMM Sensor
(TMM models only)
Controller (inside)
Hub Motor
Battery Pack
(inside)
Control Box
Charger Port
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
on the page corresponding to your model. See page 10 for common components.
RMB (RACK MOUNTED BATTERY) BICYCLES
RMB rack
Sealed Lead Acid Battery
Currie Drive Motor
PAS/TAG Throttle
PAS Sensor (behind chainring)
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
on the page corresponding to your model. See page 10 for common components.

14 15
Your new bicycle was partially assembled in the factory and then partially disassembled for shipping. You
may have purchased the bicycle already fully assembled and ready to ride OR in the shipping carton in the
partially disassembled form. The following instructions will enable you to prepare your bicycle for years of
enjoyable cycling. For more details on inspection, lubrication, maintenance and adjustment of any area please
refer to the relevant sections in this manual. If you have questions about your ability to properly assemble this
unit, please consult a qualified bicycle service specialist before riding. If you need replacement parts or have
questions pertaining to assembly of your bicycle, call the service line direct at:
SERVICE AND TECHNICAL SUPPORT:
1 800 377 4532
Monday - Friday 8:00 a.m. - 4:00 p.m. (PST)
Typical Tools Required:
•Phillips head screw driver
•2.5mm,3mm,4mm,5mm6mm&8mmAllenkeys
•Adjustablewrenchora8mm,9mm,10mm,13mm,14mm,
15mm & 17mm open/box end wrenches
•A pair of pliers with cable cutting ability

manual, please refer to the torque values chart on
pages 120-121 for detailed torque requirements. Under-
or over-tightened components may loosen or break,
causing a fall.
To avoid injury, this product must be properly assembled before use. If your bicycle was
obtained assembled, we strongly recommend that you review the complete assembly
instructions and perform checks specified in this manual before riding.
!
TRICRUISER
Battery
Charger port
Fender
(front)
Fender
(rear)
Throttle
Controller
(inside)

16 17
BEFORE YOU RIDE
ABOUT THIS MANUAL
It is important for you to understand your new bicycle. By reading this manual before you go out on your first ride, you’ll know
how to get better performance, comfort, and enjoyment from your new bicycle.
It is also important that your first ride on your new bicycle is taken in a controlled environment, away from cars, obstacles, and
other cyclists.

Bicycling can be a hazardous activity even under the best of circumstances. Proper maintenance of your bicycle is your
responsibility as it helps reduce the risk of injury. This manual contains many “Warnings” and “Cautions” concerning the
consequences of failure to maintain or inspect your bicycle. Many of the warnings and cautions say “you may lose control and
fall.” Because any fall can result in serious injury or even death, we do not repeat the warning of possible injury or death where
ever the risk of falling is mentioned.
A SPECIAL NOTE FOR PARENTS
It is a tragic fact that most bicycle accidents involve children. As a parent or guardian, you bear the responsibility for the
activities and safety of your minor child. Among these responsibilities are to make sure that the bicycle which your child is
ridingisproperlyfittedtothechild;thatitisingoodrepairandsafeoperatingcondition;thatyouandyourchildhavelearned,
understand and obey not only the applicable local motor vehicle, bicycle, and traffic laws, but also the common sense rules of
safe and responsible bicycling. As a parent, you should read this manual before letting your child ride the bicycle. Please make
sure that your child always wears an ANSI, ASTM, SNELL approved bicycle helmet when riding.
CORRECT FRAME SIZE
When selecting a new bicycle, the correct choice of frame size is a very important safety consideration. Most full sized
bicycles come in a range of frame sizes. These sizes usually refer to the distance between the center of the bottom bracket
and the top of the frame seat tube.
Pleasenotethatregardlessofframesize,allIZIPbicycles(excludingtheTricruiser)haveaweightlimitof240lbs/109kg
including rider and luggage.
For safe and comfortable riding there should be clearance of no less than 1 - 2 inches between
the groin area of the intended rider and the top tube of the bicycle frame, while the rider straddles the
bicycle with both feet flat on the ground.
The ideal clearance will vary between types of bicycles and rider preference. This makes straddling the frame when
off the seat easier and safer in situations such as sudden traffic stops. Women can use a men’s style bicycle to determine the
correct size women’s model.
The following chart and diagram will help you make the correct choice. Rider leg length refers to approximate pant inseam.
PART 2 - BEFORE YOU RIDE
Approximate Rider Leg
Length







Suggested Frame Size for

-
-





Suggested frame Size for
Mountain, Hybrid, Comfort,
or Cruiser Bicycle
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Frame Sizing Guide
1-2in.
!

18 19
RIDING POSITION
Seat Height
In order to obtain the most comfortable riding position and offer the
best possible pedaling efficiency, the seat height should be set
correctly in relation to the rider’s leg length. The correct saddle height
should not allow leg strain from over-extension, and the hips should
not rock from side to side when pedaling. While sitting on the bicycle
with one pedal at its lowest point, place the ball of your foot on that
pedal. The correct saddle height will allow the knee to be slightly bent
in this position. If the rider then places the heel of that foot on the
pedal, the leg should be almost straight.
Under no circumstances should the seat post project
from the frame beyond its “Minimum Insertion” or
“Maximum Extension” mark. If your seat post projects
from the frame beyond these markings, the seat post
or frame may break, which could cause you to lose
control and fall. Prior to your first ride, be sure to
tighten the seat clamp properly. A loose seat clamp
or seat post binder can cause damage to the bicycle
or can cause you to lose control and fall. Periodically
check to make sure that the seat clamp is properly
tightened.
Reach
To obtain maximum comfort, the rider should not overextend his or her
reach when riding.
To adjust this distance, the position of the seat can be altered in
relation to the seat post. (Refer to page 66 on how to adjust the seat
clamp.)
Maximum Height /
Minimum Insertion Mark
(Should not be visible)
Arms not over-
extended
Handlebar stem
height about the
same as
seat height
Pedal at
bottom position
Handlebar Height
Maximum comfort is usually obtained when the handlebar height is
equal to or slightly higher than the height of the seat. You may wish to
try different heights to find the most comfortable position.
Threadless headsets and clamp-on stems are not easily adjustable. Please refer to
page 61 for instructions on installation.
The stem’s “Minimum Insertion” mark must not be visible above the top of the
headset. If the stem is extended beyond this mark, the stem may break or damage
the fork’s steerer tube, which could cause you to lose control and fall.
Failure to properly tighten the stem binder bolt, the handlebar binder bolt, or the bar
end extension clamping bolts may compromise steering action, which could cause
you to lose control and fall. Place the front wheel of the bicycle between your legs

force. If you can twist the stem in relation to the front wheel, turn the handlebars in
relation to the stem, or turn the bar end extensions in relation to the handlebar. Prior
to riding, you must fully tighten the appropriate bolts accordingly.
Stem Wedge Bolt
Maximum Height/
Minimum Insertion
Mark
Handlebar Binder Bolt
Exceeds 2 1/2”
(64mm)
!
!