Daewoo DWA-182R User manual

Manual de servicio
Acondicionador de Aire Tipo Ventana
Modelo:
DWA-182R

CONTENTS
1. Specifications................................................................................................2
2. Operation.....................................................................................................3
3. Wiring Diagram..........................................................................................10
4. Refrigerant Cycle.........................................................................................11
5. Control Block Diagram.................................................................................12
6. Circuit Diagram..........................................................................................13
7. Trouble Shooting..........................................................................................16
8. Key Components of Electronic Circuit............................................................26
9. Disassembly Instructions ...............................................................................28
10. Exploded Diagram and Parts List...................................................................29
Contents

2
1. SPECIFICATIONS
ITEM MODEL DWA-182R
Power source V/Hz AC 220V, 60Hz
Cooling Capacity Btu/h 18,000
Kcal/h 4,540
Energy Efficiency Ratio Btu/wh 8.8
Kcal/wh 2.2
Dehumidification L/h 2.3
Electrical Data Power Input(W) 2,040
Running Current(A) 9.4
Compressor
Type Rotary
Model RCA180B001
Capacitor AC 400V, 30µF
Model IC-1264ODWWF6B
Fan Motor Capacitor AC 400V, 6µF
Indoor-Fan Blower-Fan
Outdoor-Fan Propeller-Fan
Refrigerant(R-22) Control Capillary
Charge Amout(g) 970g
Dimensions Unit(W x H x D) 660 x 430 x 705 (mm)
Packing(W x H x D) 711 x 525 x 757 (mm)
Weight Net Weight (Kg) 51.5
Gross Weight (Kg) 56.5

3
1
PARTS OF NAME AND FUNCTION
2. OPERATION
NO PART NAME
1 AIR FILTER
2 GRILL FRONT
3 CABINET
4 BLADE VERTICAL
NO PART NAME
5 PANEL CONTROL
6 REMOTE CONTROLLER
7 BLADE HORIZENTAL
8 AIR VENT
6
3
1
2
7
4
8
5

4
2
REMOTE CONTROLLER
REMOCON SIGNAL TRANSMITTER
TIMER/CANCEL
• Everytime you push this button,
timer is set as follow.
(1Hr→2Hr→3Hr→4Hr→5Hr→6Hr→8
Hr→10Hr→12Hr→16Hr→20Hr→24Hr
→CANCEL).
After the unit is timed, if this button is
pushed, timer is canceled.
SLEEP
• SLEEP mode is selected as
follow. (L1→L2→Cancel)
MODE
• Everytime you push this button,
it is selected as follow.
(COOLING→TURBO→FAN→
COOLING)
AUTO SWING
• Everytime you push this button,
the auto swing mode is toggled.
TEMPERATURE
• It is the button to set the room in
the desired room temp.
The temp can be set within a
range from 16°C (60°F) to 32°C
(90°F) by 1°C (1°F)
POWER ON/OFF
• To turn the unit ON, push this
button. To turn the unit OFF,
push this button, again.
FAN SPEED
• Everytime you push this button,
it is selected as follow.
(High→Mid→Low→High)
TIMER/
CANCEL
FAN SPEED
TEMP
SLEEP
MODE
AUTO
SWING
✽ Do not use the REMOTE CONTROLLER before the lamp lights. If use, the “°F ” temperature display can
change to “°C” temperature display (only “°F” temperature display model).

5
3
REMOTE CONTROLLER DISPLAY
Room Air-conditioner
FAN
TURBO
COOLING
ROOM TEMP
TEMP
DESIRED TEMP
TIMER
SENSOR
MODE POWER
FAN
SPEED AUTO SWING
88
TEMP./TIMER DISPLAY
•It displays the temperature and the timer.
MODE DISPLAY
•It displays the operating mode.
REMOCON SIGNAL RECEIVER
TEMPERATURE SET BUTTON
•It is the button to set the desired
room temperature.
The temperature can be set
within a range from 16°C (60°F)
to 32°C (90°F) by 1°C (1°F)
POWER ON/OFF BUTTON
•To turn the unit ON, push this button.
To turn the unit OFF, push this button
again.
MODE SELECT BUTTON
•Everytime you push this button, It is selected as
follow. (COOLING→TURBO→FAN→COOLING)
FAN SPEED BUTTON
•Everytime you push this button, It is selected as
follow. (High→Mid→Low→High)
AUTO SWING BUTTON
•Everytime you push this button, the auto swing mode is toggled.

Replacing Batteries
6
Remove the COVER from
the back of the remote
controller.
•Slide the cover
according to the arrow
direction
Insert two battaries.
•Be sure that the (+) and
(–) directions are correct
•Be sure that both batteries
are new
Re-attach the cover.
•Slide it back into position
•Do not use rechargeable batteries such batteries differ from standard dry cells in shape,
dimensions and performance.
•Remove the batteries from the remote controller if the air conditioner is not going to be used for
an extended length of time.
1 2 3
–+
–+

7
If you set time in OFF-Timer Mode, the unit will stop at the set time.
If you set time in ON-Timer Mode, the unit will run at the set time.
(1) Range of setting temperature: 16~32°C
(2) Setting temperature: Operating temperature of compressor
If the Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep, beep".
OFF-Timer
4
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time HOUR
ON
OFF
ON-Timer
Unit ON
Unit OFF
SET Time HOUR
ON
OFF
Control of Room Temperature
Buzzer
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚CTemperature
*Room temperatrue
< setting temperature
Compressor OFF
Room temperature
> setting temperafure
Compressor ON
(
(

8
(1) When you are going to sleep, select sleep button in remocon and the unit controls the room to the desired
temperature. (The unit will not operate after 4 hour)
(2) For changing the temperature.
• Mode I (L1)
•The unit will not operate after 4 hour.
• Mode II (L2)
•The unit will not operate perfectly after 10 hour.
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once. : the SLEEP indicator will
disappear in the display.
In normal operation, there is a time delay of three minutes between turn off and turning back on including
initial power up.
Sleep Mode
3min. Time Delay of Compressor
0 0.5 1.0 HOUR
SET TIME
Desired
Difference
desired temperature
between room
temperature (°C) 0.5°C0.5°C0.5°C
Temperature
Fan Speed
(1) Motor speed (high speed, normal speed, low speed).
(2) Remote controller setting fan speed. (H, M, L)
(3) Relation of operating mode between fan speed.
FAN ONLY COOL TURBO
HHHH
MMM -
LLL-
1
11
2hr 2hr 2hr 2hr 2hr
Desired
+1˚CTemperature +1˚C
SET ON
SET OFF
1°C1°C
1°C

9
Auto Swing
(1) When you push this button, in remocon the left/right flap move to the position of keeping the room temperature
comiortable.
(2) The air discharge direction procedure is below.
Auto swing Fixed
(1) Cooling Condition
1Fan Speed: High speed
2Set temperature:16˚C(Fixed)
3Compressor and Fan
Turbo Mode(Powerful Cooling)
-1
OFF ON
(Room temperature-18˚C)
01
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1)Error Code Display
ERROR CODE 88 LED DISPLAY ERROR CONTENTS
1 Room air thermistor short or open.

10
3. WIRING DIAGRAM
1
21 2
CN3
CN2
CN4
I/D
SENSOR SWING
MOTOR
FAN
MOTOR
COMP
M
1
2
3
4
5
6
7
8
M
A
I
N
P
C
B
L
E
D
P
C
B
1
2
3
4
5
6
7
8
9
10
1
2
3
4
BLK
BRN
RED
ORG
YEL
GRN
BLU
VOL
BLK
BRN
RED
ORG
YEL
GRN
BLU
VOL
GRY
WHT
BLK
RED
GRY
YEL
BRN
ORG
ORG
ORG
WHT
RED
WHT HF
C
GRN(GRN/YEL)
3103528811
GRN(GRN/YEL)
BLK(BLU)
WHT(BRN)
C
O.L.P
R
S
BLU
BLU
CN5
RL1
POWER
TRANS FORMER
CAPACITOR
CAPACITOR
1 2
1
1 2
3
4
CN1
CN6 CN7

11
4. REFRIGERANT CYCLE
Evaporator
Capillary tube
Blower fan
Condenser
Propeller fan
Accumulator
Compressor
M MOTOR

12
5. CONTROL BLOCK DIAGRAM
Relay 3, 4, 5
Auto Swing
Motor Fan Motor Compressor
88 LED
Front PCB
Fan mode Lamp
Turbo mode Lamp
Remocon
Signal
Receiver
Cooling mode Lamp
Room Temp Lamp
Desired Temp Lamp
Timer Lamp
Operating Mode
Remote controller
Fan speed
Timer selection
Auto swing
Temp setting
ON/OFF
Sleep
A/D Converter
Beeper
Drive Ic Tr
Room Temp
Sensor
Relay 2 Relay 1
MICOM
Main PCB
DC 12V
DC 12V
DC 12V
DC 5V
DC 5V
Transformer

13
6. CIRCUIT DIAGRAM

14
NO PART NAME SPEC PART CODE Q'TY REMARK
1 IC MICOM TMP47P443N 13GSHK64-- 1 U1
2 IC DRIVE TD62004AP 13GT62004A 1 U3
3 IC DRIVE TD62783AP 13GT62783A 1 U2
4 IC REGULATOR KIA7812P 1KA7812AP- 1 U4
5 IC REGULATOR KIA7805P 1KA7805AP- 1 U5
6 IC RESET KIA7042P 1KA7042P-- 1 U6
7 FUSE CLIP AFC-520 3107000600 2 FUSE
8 FUSE 125V, 5A 5FULB502L- 1
9 RELAY CS11-12SH 5SC0101128 4 RL2
10 RELAY POWER G4A-1A 5SC010141A 1 RL1
11 RESONATIOR CST8.00MTW 4850L03610 1 OSC1
12 VARISTOR 15G561K D15G561K-- 1 VAR1
13 DIODE 1N4004 DZN4004A-- 4 D1-4
14 DIODE 1N4148 DZN4148A-- 1 D5
15 HEAT SINK 22(H)X23X17 3105797200 1
16 PCB FR-1 3104302100 1
17 BUZZER BM-20K 3105698100 1 BZ
18 TR KRC3198Y TZTC3198Y- 1 Q1
19 WAFER YW396-03AV 3108802500 1 CN4
20 WAFER YPW500-04 3108805500 1 CN5
21 WAFER YW396-03AV(BK) 3108802700 1 CN6
22 WAFER YW500-02V 3108803000 1 CN7
23 WAFER SMW250-02 3108804200 1 CN3
24 WAFER SMW250-08 3108804000 1 CN2
25 WAFER SMW250-10 3108802100 1 CN1
26 WAFER YF254S-02 3108804300 1 TEST
27 PIN GP881206-2 3108803500 2 POWER
28 RESISTOR 300, 1/4W, 5% RD-4K301J- 1 R4
29 RESISTOR 1K, 1/4W, 5% RD-4K102J- 1 R7
30 RESISTOR 5.6K, 1/4W, 5% RD-4K562J- 1 R1
31 RESISTOR 10K, 1/4W, 5% RD-4K103J- 5 R2,3,6,15,16
32 RESISTOR 12.7K, 1/4W, 5% RD-4K1272F 1 R5
33 RESISTOR 300, 1/2W, 5% RD-2K301J- 7 R8-14
34 RESISTOR ARRY 9A 103J RA8K8103J- 1 RA1
35 RESISTOR ARRY 8A 102J RA8K7102J- 1 RA2
36 C-ELEC 1000µF 35V SD CEXE1V108C 1 C2
37 C-ELEC 470µF 25V SD CEXE1E477C 1 C5
38 C-ELEC 100µF 16V SD CEXE1C107C 1 C7
39 C-ELEC 10µF 50V SD CEXE1C106C 1 C10
40 C-ELEC 4.7µF 50V SD CEXE1H475C 1 C11
41 C-CERA 103Z 50VDC CCXE1H103M 1 C13
42 C-CERA 104Z 25VDC CCXE1EH104M 7 C2-4,6,
9,12,13
43 JUMPER 10MM 3109400100 14 J1-6,9,12
J14-16,18
44 JUMPER 6MM 3109400200 4 J7-8,13,17
Part List
 MAIN PCB ASS'Y(3104302500)

15
NO PART NAME SPEC PART CODE QÕTY REMARK
1 LED DISPLAY 88 3103003700 1 DISP
2 C-CERA 103Z 50VDC CXCH1H103M 1 C1
3 RECEIVE MODULE PIC-26043TH2 1PC26043TH 1 REMO
4 LED DLSO-5031D DDLS05031D 3
5 LED DLG-5031D DDLG5031D- 3
6 SWITCH TACT JTP1212 3109300900 6
7 DIODE 1N4148 DZN4148A-- 6 D1-6
8 WAFER SMAW250-08 3108804800 1 CN1
9 WAFER SMAW250-10 3108802400 1 CN2
10 PCB FR-1 3104302200 1
11 JUMPER 10mm 3109400100 7 J1-7
Front PCB ASS'Y' (3104302400)
NO PART NAME SPEC PART CODE QÕTY REMARK
1 CASE-A ABS380 3101100510 1
2 CASE-B BAS380 3101100600 1
3 CUSHION KEY SILICON 6U 3101405900 1
4 SPRING A SUS304 3105100600 1
5 SPRING B SUS304 3105100700 1
6 COMMON SPRING SUS304 3105100800 1
7 SCREW A M1.9*6.5 3108495110 3
8 RESONATOR RJ-455BL 5ZAR455--- 1 X1
9ELEC 10VB 47M CEAF10475M 1 C1
CONDENSOR
10 CHIP CONDENSOR CETMK212F221Z-T HCQD220MQ 2 C2,3
11 CHIP RESISTOR 1/10W 1.5 OHM HRFT159JCP 1 R1
12 CHIP RESISTOR 1/10W100K OHM HRFT104JCP 3 R2,3,4
13 TRANSISTOR STN2222 TSTN2222- 1 Q1
14 LED IR SI5312-H DS5312-H-- 1 IR1
15 IC REMOCON PT2221 14EZPT2221 1 U1
16 COVER BTRY ABS 3101405900 1
17 PCB REMOCON FR-1 3104302000 1
18 HOLDER ABS 3103003400 1
REMOCON
Remocon ASS'Y (3108402900)

16
7. TROUBLE SHOOTING
1) Error Code 1(Er)
1Check the connector of room air thermistor. (or connecting wire)
2Check soldering of connecting on control P.C.B. (Error of soldering or short)
3Check the resistance of room air thermistor.
“Press the temperature Keys (Up & Down), Error code is displayed.”
Self-Diagnostic Function
The power is applied to the unit
Check the voltage between “POWER ”
and
“RL1 ”of Main P.C.B
4
1Check the
Breaker or Fuse
Self Diagnostic
function is ON
Check according to
self Diagnostic function
Main P.C.B defect
Check the unit display
is all off?
Press the ON/OFF button of
Remote Control or Front Panel
Is the unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
Main P.C.B is normal
Recheck from the beginning
Rating voltage more than 90%
Rating voltage
under 90%
No No
No
Yes Yes
Unit Not Run

17
- Check the following at cooling mode
Check the voltage between “POWER ”
and
“RL1 ”of Main P.C.B
3
1
Check the compressor wiring
Check the Relay(RL1)
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
Check the compressor capacitor
Check the connecting
wire between Main
P.C.B and the
compressor
Change Relay(RL1)
Change the
compressor.
Check the Main P.C.B
the circuit for relay
driving.
Rating voltage
less than 90%
NG
Open or Short
Rating voltage
less than 90%
Rating voltage more than 90%
Rating voltage more than 90%
OK
Only Compressor Do not Run

PCB DRIVING DESCRIPTION

19
Power Supply(1)
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Fan Motor
Driving Relay, Buzzer Driving, Swing Motor Driving Relay and LED Display. AC voltage of secondary Power
Transformer is rectified by 4 Diode, and it is filtering by Main Condensor C2.
Filtered DC voltage is about +17V is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR1 is surge filter and C4, C6 is Noise filter.
AC 220V C1
335
VAR1 POWER
TRANS
+
C2
2200/35V
+C7
100/16V 2
13
C6
0.1 +C5 470/25V
C4
0.1 C3 104
7812
2
13 7805