Desoutter ERP5 Instruction sheet

Printed Matter No. 6159928130_EN
Issue No. 02
Date 09/2020
Page 1 / 16
Electric Pistol Nutrunner
Product Instructions
Model Part number
ERP5 6151661980
ERP20 6151661990
ERP30 6151662000
ERP40 6151662010
ERP5TC 6151662020
ERP20TC 6151662030
Download the latest version of this document at
http://www.desouttertools.com/info/6159928130_EN
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2 / 16 09/2020
Table of Contents
Product Information ..............................................................................................................................3
General Information.........................................................................................................................3
Safety Signal Words.............................................................................................................3
Warranty...............................................................................................................................3
Website ................................................................................................................................3
Information about spare parts ..............................................................................................3
Dimensions (mm) .................................................................................................................3
CAD files ..............................................................................................................................5
Overview .........................................................................................................................................5
General overview .................................................................................................................5
Product description ..............................................................................................................5
Technical data......................................................................................................................7
Accessories..........................................................................................................................8
Service Overview ..........................................................................................................................10
Maintenance program ........................................................................................................10
Spare parts.........................................................................................................................10
Installation............................................................................................................................................11
Installation Instructions..................................................................................................................11
Connecting the tool to the controller ..................................................................................11
How to install optional accessories ....................................................................................12
Operation..............................................................................................................................................13
Operating Instructions ...................................................................................................................13
How to reverse the rotation ................................................................................................13
Starting the tool ..................................................................................................................13
Service..................................................................................................................................................14
Maintenance Instructions ..............................................................................................................14
Instructions for transducerized tools ..................................................................................14
Read before maintenance..................................................................................................14
Preventive Maintenance.....................................................................................................14
Upgrading tools ..................................................................................................................14
Checking before putting back into service.....................................................................................15
Recommissionning ........................................................................................................................15

EN Product Information
09/2020 3 / 16
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the
instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious in-
jury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
• Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the
latest 13 months after delivery.
• Normal wear and tear on parts is not included within the warranty.
• Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools
maintenance typical for that period (expressed in time, operation hours or otherwise).
• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts.
• Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter
or their Certified Service Partners during the warranty period is not covered by the warranty.
• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance sched-
ules and follow the correct instructions.
• Warranty repairs are only performed in Desoutter workshops or by Certified Service Partners.
Desoutter offers extended warranty and state of the art preventive maintenance through its Tool Care contracts. For
further information contact your local Service representative.
For electrical motors:
• Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Desoutter
website.
Please visit: www.desouttertools.com.
Information about spare parts
Exploded views and spare parts lists are available in Service Link at www.desouttertools.com.
Dimensions (mm)
ERP5 / ERP20 / ERP30

Product Information EN
4 / 16 09/2020
Model A B ØC D
ERP5 222 194 44 50
ERP20 232 194 44 50
ERP30 228 194 44 50
ERP5TC / ERP20TC
Model A B ØC D E
ERP5TC 248 190 49 50 425
ERP20TC 258 190 49 50 425

EN Product Information
09/2020 5 / 16
ERP40
Model A B ØC D F G
ERP40 333 207 53 70 263 199
CAD files
For information about the dimensions of a product, see the Dimensional drawings archive:
https://www.desouttertools.com/resource-centre
Overview
General overview
ERP are electric pistol grip nutrunners powered by one of the following Desoutter controllers.
- CVIL II
- CVI3 Function
- CVI3 Vision
- TWINCVI3
They are hand-held by the operator.
They received the tightening process to run from the controller.
Product description
ERP5 / ERP20 / ERP30

Product Information EN
6 / 16 09/2020
1 Output drive
2 Trigger
3 Reverse button
4 Reporting LEDs
ERP5TC / ERP20TC
4 Reporting LEDs
5 Top cable
6 Swiveling multi-position bail
ERP40

EN Product Information
09/2020 7 / 16
7 Reaction bar
Technical data
Voltage (V)
3 ~ 115 V / 230 V
Output drive
Model Type
ERP5 Hex. 1/4 F
ERP20 Hex. 1/4 F
ERP30 Sq. 3/8
ERP40 Sq. 3/8
ERP5TC Hex. 1/4 F
ERP20TC Hex. 1/4 F
Torque range (Nm)
Model Min. Max.
ERP5 0.5 5
ERP20 3 20
ERP30 5 30
ERP40 6 40
ERP5TC 0.5 5
ERP20TC 3 20
Torque range (ft.lb)
Model Min. Max.
ERP5 0.11 1.12
ERP20 0.67 4.50
ERP30 1.12 6.74
ERP40 1.35 8.99
ERP5TC 0.11 1.12
ERP20TC 0.67 4.50
Rated speed (rpm)
Model Min. Max.
ERP5 2000 2590
ERP20 1540 1540
ERP30 1070 1070
ERP40 680 880
ERP5TC 2000 2590
ERP20TC 1540 1540
Weight (kg)
Model kg
ERP5 1.1
ERP20 1.2
ERP30 1.2
ERP40 2.1

Product Information EN
8 / 16 09/2020
Model kg
ERP5TC 2.5
ERP20TC 2.6
Weight (lb)
Model lb
ERP5 2.42
ERP20 2.65
ERP30 2.65
ERP40 4.63
ERP5TC 5.51
ERP20TC 5.73
Storage and use conditions
Storage temperature -20 to +70 °C (-4 to +158 F)
Operating temperature 0 to 45 °C (32 to 113 F)
Storage humidity 0-95 % RH (non-condensing)
Operating humidity 0-90 % RH (non-condensing)
Altitude up to 2000 m (6562 feet)
Usable in Pollution degree 2 environment
Indoor use only
Minimum firmware releases
Product Release
CVIL II V 5.9A.x
CVI3 V 2.2.4.x
CVI II tool adapter V 3.2.19
Accessories
Included accessories
Bail hook 467003
Protective cover for ERP20 / ERP30 6152111550

EN Product Information
09/2020 9 / 16
Protective cover for ERP20TC 6152111570
Protective cover for ERP40 6152111560
Suspension ring 6152110610
Required accessories
CVI II tool adapter 6159360700
Tool cable
Length (m) Length (ft) Part number
5 16.0 6159174920
10 32.8 6159174940
15 49.2 6159174950
Tool extension cable
Length (m) Length (ft) Part number
5 16.0 6159170830
10 32.8 6159170840
15 49.2 6159170850
20 65.6 6159170860
25 82 6159170870
30 98 6159170880
Optional accessories
Swiveling multi-position bail 6153991840

Product Information EN
10 / 16 09/2020
Service Overview
Maintenance program
Please consult us on the Tool Care program that includes production support and maintenance solutions.
Spare parts
Exploded views and spare parts lists are available at https://www.desouttertools.com/resource-centre.
The use of spare parts other than those originally supplied by the manufacturer may result in a drop in performance
or in increased maintenance and level of vibration and in the full cancellation of the manufacturer’s liability.

EN Installation
09/2020 11 / 16
Installation
Installation Instructions
Connecting the tool to the controller
Respect the minimum firmware releases given in chapter Technical data.
Connection to CVI3 Function / CVI3 Vision / TWINCVI3
It is required to mount the CVI II tool adapter between the tool and the controller.
Switch off the controller.
1. Connect the adapter to the tool.
2. Connect the adapter cable to the controller.
Before using the tool, run the tool calibration by launching CVIMONITOR software.
Connection to CVIL II
Switch off the controller.

Installation EN
12 / 16 09/2020
1. Connect the cable to the tool.
2. Connect the cable to the controller.
How to install optional accessories
Refer to the user manual dedicated to the accessory available at https://www.desouttertools.com/resource-centre.

EN Operation
09/2020 13 / 16
Operation
Operating Instructions
How to reverse the rotation
1 Run reverse button
Press this button.
Red and green LEDs are blinking alternatively.
Apply the tool to the fastener and press the trigger.
Starting the tool
WARNING Risk Of Injury
As the reaction force increases in proportion to the tightening torque, there is a risk of severe bodily injury of the
operator as a result of unexpected behavior of the tool.
►Make sure that the tool is in perfect working order and the system is programmed correctly.
Fit the tool with a suitable socket.
Select the appropriate program on the controller.
Hold the tool by means of the handle and apply to the fastener to be tightened.
For the ERP40, place first the reaction bar on a suitable reaction point
WARNING Crushing Hazard
Check the rotational direction of the tool before start! A start in an unexpected rotational direction can cause
bodily injury or property damage.
►Make sure that the rotational direction of the tool is correct before starting the tool.
►Keep your hands away from the reaction bar while using the tool.
Press the trigger to start the tool.

Service EN
14 / 16 09/2020
Service
Maintenance Instructions
Instructions for transducerized tools
• Do not damage the wires when pulling out the connectors.
• Do not pull out the torque transducer wires.
• Ensure that wires are not crushed.
Read before maintenance
WARNING Connection Hazard
The tool can start unexpectedly and cause severe bodily injury.
►Prior to any maintenance task, disconnect the tool.
Maintenance should be performed by qualified personnel only.
Follow standard engineering practices and refer to exploded views for disassembling and reassembling the different
parts of the system.
Take into account the following instructions given in the exploded views.
Be cautious: when reassembling, tighten the right direction.
Left hand thread
Right hand thread
When reassembling:
Apply the recommended glue.
Tighten to the required torque.
Lubricate with the required grease or oil. Do not apply too much grease on gears or bearings; a thin coat shall be
sufficient.
Preventive Maintenance
Heavy duty
Heavy duty use can require more frequent overhaul and Preventive Maintenance intervals. Please contact your local
Desoutter Service team to get a customized maintenance plan.
Recommendations
Overhaul and preventive maintenance are recommended at regular intervals once per year or after a maximum num-
ber of tightenings (refer to the table below) depending on which occurs sooner.
Maintenance frequency
500,000 tightenings
Upgrading tools
To upgrade tools, it is necessary to have:
• an ACCESS KEY USB stick set with the right profile.
This USB stick is provided by your CVIKEY manager.
• CVIMONITOR software
Contact your Desoutter representative to get more information and support.

EN Service
09/2020 15 / 16
Checking before putting back into service
Prior to putting the equipment back into service, check that its main settings have not been modified and that the
safety devices work properly.
Recommissionning
Prior to putting the different parts of the system back into service, check that the main settings have been correctly
set up and that the safety devices work properly.

Original instructions
Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric
and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including
Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry.
Desoutter offers a comprehensive range of Solutions -tools, service and projects- to meet the specific
demands of local and global customers in over 170 countries.
The company designs, develops and delivers innovative quality industrial tool solutions, including Air and
Electric Screwdrivers, Advanced Assembly Tools, Advanced Drilling Units, Air Motors and Torque
Measurement Systems.
Find more on www.desouttertools.com
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