DeVilbiss JGA-510-DEC Reference manual

SB-2-582
Replaces SB-2-582
IMPORTANT: Before using this equip-
ment, read all safety precautions and
instructions. Retain for future use.
DESCRIPTION
The JGA-510-DEC is a gun that can
apply decorative spatter effects to
wood furniture, metal panels, etc.
Finish may be changed from a fine
mist to larger droplet size particles.
Simply adjust fluid pressure and/or
air pressure
The JGA-510-DEC comes with the flat-
end AV-447 spatter cap assembly.
Small spatter dots are the result of
coarse atomization when using the
standard spatter cap assembly (2).
OPERATION
Note
This gun may be used with
chlorinated solvents. Alumi-
num is not used in the fluid
passage areas.
Mixmaterialaccordingtomanufacturer's
instructions. Itmay be necessary to strain
material.
A greater than normal gun distance
provides a more uniform particle size.
Particlespacingisdeterminedbyspeed
of movement and degree of overlap.
Particle size is dependent on the mate-
rial consistency. Specially formulated
spattermaterialsareavailable,although
standard paints may be used. Apply
standard paints using very little or no
reduction.
Pressure on cup or tank controls
material flow. Begin with the fluid
needle adjusting screw (32) wide open.
Use fluid needle adjusting screw (32)
to regulate material flow under
abnormally low material pressure or
material viscosity conditions.
SERVICE BULLETIN
JGA-510-DEC DECORATOR SPRAY GUN
Adjust atomization air to get desired
particle size. It should be high enough
to carry particles to surface. Spatter
dot size increases with pressure reduc-
tion, and decreases with pressure in-
crease. Pressure used depends on
material viscosity being sprayed and
desired operation speed.
PREVENTIVE MAINTENANCE
To clean gun passages, blow back
paint to material supply source and
flush fluid passage with clean solvent.
Model HD-503 Gun/Hose Cleaner is a
very fast and effective way of cleaning
(See Accessories). Wipe gun clean
with solvent soaked cloth.
If slots of ring (4) become clogged,
clean by soaking cap in solvent and
scrubbing with a gun cleaning brush.
Note
When replacing the fluid tip or
fluid needle, replace both at
the same time. Using worn
parts can cause fluid leakge.
Also, replace the needle pack-
ing at this time.
Using SSL-10 gun lube, lightly lubri-
cate the threads of the fluid tip before
reassembling. Torque to 12-15 ft. lbs.
To prevent damage to the fluid
tip (7) or fluid needle (28), be
sure to either 1) pull the trigger
and hold while tightening the
fluid tip or 2) remove fluid
needle adjusting screw to re-
lieve spring pressure.
A
C
DBA
B
Spray Gun Lubrication
For best results, lubricate the points
indicated, daily. Use SSL-10 Spray
Gun Lube to lubricate.
A. Trigger Points
B. Packings
C. Adjusting Valves
D. Air Baffle Threads

Page 2 SB-2-582
HAZARD CAUSE SAFEGUARDS
Fire Solvent and coatings can be highly Adequate exhaust must be provided to keep
flammable or combustible, especially air free of accumulations of flammable vapors.
when sprayed.
Smoking must never be allowed in the spray area.
Fire extinguishing equipment must be present
in the spray area.
Solvent Spray During cleaning and flushing, sol- Wear eye protection.
vents can be forcefully expelled
from fluid and air passages. Some
solvents can cause eye injury.
Inhaling Toxic Substances Certain materials may be harmful Follow the requirements of the Material Safety
if inhaled, or if there is contact Data Sheet supplied by your coating material
with the skin. manufacturer.
Adequate exhaust must be provided to keep the
air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a
chance of inhaling sprayed materials. The mask
must be compatible with the material being
sprayed and its concentration. Equipment must
be as prescribed by an industrial hygienst or safety
expert, and be NIOSH approved.
Explosion Hazard - Halogenated hydrocarbon solvents This gun can be used with these solvents.
- for example; methylene chloride However, aluminum is widely used in other spray
and 1, 1, 1 - Trichloroethane can application equipment - such as, material pumps,
chemically react with aluminum. cups, regulators, valves, etc. Check all other equip-
The chemical reaction caused by ment items before use and make sure they can
these solvents reacting with aluminum also be used safely with these solvents. Read the
can become violent and lead to an label or material data sheet for the material you
equipment explosion. intend to spray. If in doubt as to whether or not a
coating or cleaning material is compatible, contact
your material supplier.
SAFETY PRECAUTIONS
This manual contains information that is improtant for you to know and understand. This information relates to USER SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular
attention to these sections.
Important information that tells how to
prevent damage to equipment, or how
to avoid a situation that may cause
minor inury.
Note
Information that you should pay spe-
cial attention to.
Important safety information - A hazard
that may cause serious injury or loss of
life.
The following hazards may occur during the normal use of this equipment.
Please read the following chart before using this equipment.

SB-2-582 Page 3
Note
*Apply QH-130 (Loctite #242,
med. strength blue) sealing com-
pound onto the threads and
screw into place with 170-180 in/
lb. torque.
28 22 29 30 31
Ref. Individual
No. Part No. Description Parts Req.
1 MBC-231 Retaining Nut 1
2 AV-447 Spatter Cap Assembly (Flat) 1
3 --- Cap 1
4 --- Ring 1
5 --- Gasket 1
6 MSV-3-K10 Gasket, PTFE (Blue) (Kit of 10) 1
7 JGA-4040-VF Fluid Tip and Needle, Matched 1
(Includes Item 28)
8 --- Lock Nut 1
9 --- Fluid Inlet Adapter 1
10 JGA-4044 Fluid Inlet and Nut Kit 1
•11 JGV-463-K3 Needle Packing (Kit of 3) 1
12 34411-122-K10 Packing Gland (Kit of 10) 1
13 --- Trigger Bearing Stud 1
•14 --- Screw 1
15 JGS-478 Stud and Screw Kit 1
(3 studs and 5 screws in kit)
16 JGA-477 Trigger, Stud and Screw Kit 1
(Kit includes 1 each)
•17 JGA-14-K25 Snap Ring (Kit of 25) 1
•18 JGA-15-K25 Washer (Kit of 25) 1
•19 JGS-26-K25 U Cup Seal (Kit of 25) 1
•20 JGS-431-K25 Air Valve (Kit of 25) 1
•21 MBD-12-K25 Spring (Kit of 25) 1
•22 JGS-72-K10 Gasket (Kit of 10) 2
23 JGS-449-1 Air Valve Assembly 1
24 JGA-132 Plug 2
PARTS LIST
Ref. Individual
No. Part No. Description Parts Req.
25 P-MB-51 Nipple 1
•26 GTI-33-K5 Seal Kit (Kit of 5) 1
27 JGA-4074 Baffle Assembly 1
28 --- Fluid Needle (Included with
Item 7) 1
29 --- Bushing 1
•30 MBD-19-K10 Spring (Kit of 10) 1
•31 --- Spring Pad (Included
with Item 30) 1
32 JGS-16 Fluid Needle Adjusting Screw 1
33 JGA-4041 Bushing, Spring & Knob Kit 1
•These parts are included in Repair Kit KK-4987-2 and should be
kept on hand for service convenience.
Suffixes - K5, K10 designate kits of multiple parts.
(Example) JGV-463-K3 is a kit of 3 packings.
33
6
10
8
912
32
11
13
14
15
24
25
*
22
4 5
3
12
16
18
17 19 20 21
23
▲
Torque to
12-15 ft. lbs.
*
27
726 24
(Ref. No. 11) Needle
Packing (2 piece pack-
ing) covered by U.S.
Patent No. 5,209,501.
+Tapered edge faces out
towards packing nut.
▲
Fluid Packing
Nut
+Inner PTFE
Piece
Fluid
Needle
Outer U.H.M.W.
Poly. Piece
See GTI-33 Baffle Seal Replacement
instructions on page 4.
Torque to
20-25 ft. lbs.

Page 4 SB-2-582
Contains all necessary
tip, hose and nut sizes
used on or with gun.
WR-103 WRENCH HD-503
SOLVENT SAVER™
GUN/HOSE CLEANER
These brushes are help-
ful in cleaning threads
and recesses of gun
body.
42884-214-K5 3/8"
42884-215-K10 5/8"
CLEANING BRUSHES
Compatible with all paint
materials: contains no sili-
cone or petroleum distil-
lates to contaminate paint
An MSDS Sheet is avail-
able upon request.
SPRAY GUN LUBE
SSL-10-K12
(2 oz. bottle)
HAV-500 does not have
pressure gauge. Use to
control air usage at gun.
HAV-500 OR
HAV-501
Adjusting Valve
(HAV-501 SHOWN)
ACCESSORIES
2 qt. Hose/Gun Cleaner
used to clean the inside
of hose, fluid passage-
ways of gun and other
paint equipment.
HARG-510 AIR
REGULATOR
Use to maintain nearly
constant outlet pressure
despite changes in inlet
pressure and down-
stream flow.
1. Remove fluid tip (7).
2. Remove baffle (27).
3. Remove seal (26) from baffle.
4. Assemble seal to baffle with angled
side up as shown at right.
NOTE
The seal should be a tight fit
on the baffle. If it is a loose fit
on the baffle, assure that it is
assembled with the angled
side up.
5. Install baffle on gun.
6. Install fluid tip (7) and tighten to 12-15
ft-lbs.
NOTE
The seal is designed to be a tight fit
on the baffle. The seal should be
able to be removed using your
fingers. If you are unable to re-
move the seal using your fingers,
insert a small screwdriver be-
tween the outer lip and the back of
the baffle and pry the seal off.
ANGLED SIDE
THICK SIDE
SEAL
BAFFLE
Pry here if
necessary
GTI-33 Baffle Seal Replacement (26)
NIOSH-Certified
(TC-84A-1623) for
respiratory protec-
tion in atmospheres
not immediately
dangerous to life.
Millennium 3000
Twin Cartridge,
Paint Spray
Respirator
HAF-507
Whirlwind™
In-Line Air Filter
Removes water,
oil, and debris
from the air line.
KB-555 Alum. &
KB-545-SS
Stainless Steel 2 Qt.
Pressure Feed Cups
Includes a 0-30 psi
gauge.
29-3100 Scrubs®
Hand Cleaner Towels
Scrubs®are a pre-
moistened hand
cleaner towel for
painters, body men
and mechanics that
go where you go
and no water is
needed.
2/08 ©2008 Inc. All rights reserved. Printed in U.S.A.
WARRANTY
This product is covered by DeVilbiss' 1 Year Limited Warranty.
DeVilbiss Worldwide Sales and Service Listing: www.devilbiss.com
Industrial Finishing
DeVilbiss has authorized distributors throughout the world. For
technical assistance or the distributor nearest you, see listing below.
U.S./Canada Technical Service Office:
195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: [phone] (U.S.A. and Canada only)
Toll-Free Fax: [phone]