digicon CATRAX Plus User manual

PRODUCT MANUAL
P/N: 069.31.113 - English
Version: Ed.2, Rev.1

Product Manual
INDEX
1GUIDELINES................................................................................................ 3
2INTRODUCTION........................................................................................... 3
3CHARACTERISTICS...................................................................................... 3
3.1 CATRAX Plus operating mechanisms........................................................... 5
4CATRAX PLUS ASSEMBLY / INSTALLATION ................................................. 5
4.1 Visual inspection..................................................................................... 5
4.2 Preparing the installation site ................................................................... 6
4.3 Installing the column............................................................................... 6
4.4 Mounting of arms and covers.................................................................... 7
4.5 Access to the CATRAX Plus internal components after assembly..................... 8
5INSTALLATION/ASSEMBLY OF OPTIONAL PRODUCTS................................. 9
5.1 Card collection kit with chute.................................................................... 9
5.1.1 Connecting the card collection box to the control board..................... 10
5.2 Pictogram kit........................................................................................ 10
5.3 Mechanical counter ............................................................................... 10
5.4 Electronic counting kit ........................................................................... 11
5.5 Power supply........................................................................................ 13
5.6 Control board....................................................................................... 14
5.6.1 Inputs........................................................................................ 15
5.6.2 Outputs...................................................................................... 15
5.6.3 Control board configuration – Dip Switch 1...................................... 18
5.6.4 Configuration examples ................................................................ 18
5.7 Anti-panic drop-arm system ................................................................... 18
5.7.1 Electrical connections................................................................... 19
5.7.2 Mounting of arms ........................................................................ 20
5.7.3 Maintenance tests........................................................................ 20
6MAINTENANCE .......................................................................................... 21
6.1 Preventive and corrective maintenance procedures.................................... 21
6.2 Troubleshooting.................................................................................... 23
7TECHNICAL CHARACTERISTICS................................................................. 24
8WARRANTY AND TECHNICAL ASSISTANCE................................................ 25
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Product Manual
1GUIDELINES
•Carefully read the instructions contained in this manual before assembling and
installing the Catrax Plus turnstile. This will extend the life of the product and will
enable you to fully benefit from all its features.
•This product was not designed for outdoor use in unprotected areas.
•Retain this manual for future reference.
•Digicon reserves the right to upgrade the characteristics of its products at any time
in order to incorporate technological advancements.
•Digicon reserves the right to change the information contained in this manual
without notice.
•Digicon does not provide any warranty related to the information contained in this
manual. Digicon cannot be held responsible for any errors this manual may contain
or for any problems caused by its use.
•The information contained in this manual is the exclusive property of Digicon and is
protected by copyright laws.
•This manual may not be copied, photocopied or translated in its entirety or in part,
in any kind of medium, without Digicon’s written permission.
2INTRODUCTION
The CATRAX line of turnstiles was developed to be robust, reliable and esthetically
pleasing. Its rounded lines house a sturdy blocking mechanism designed for very low
maintenance.
CATRAX Plus serves all major access control technologies presently available, being
acclaimed as the best option in turnstiles in the market.
This manual presents a detailed description of CATRAX Plus operation and
components. To get to know other Digicon products, please visit our website at
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3CHARACTERISTICS
The CATRAX Plus is a column-type mini turnstile with three bidirectional arms finished
with brushed stainless steel (AISI 304).
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The column is available in two finishes: brushed stainless steel (AISI 304) or 1020
carbon steel with black epoxy powder coating. It features fully rounded corners and a
smooth surface with no exposed screws, in addition to a reinforced internal structure
and plenty of space for practically any access control solution. It also has room for a
no-break power supply unit and a card collection box (not included).
In order to simplify maintenance and assembly, the column has an internal U-shaped
mounting rack with a standard set of holes for prompt mounting of electronic boards.
Additional holes can be drilled by the customer to accommodate specific needs.
For access to the mounting rack, use the keys that are provided with the turnstile.
Removal and insertion of the rack are extremely easy.
The upper column panels are manufactured in high-impact engineering plastic with
customizable stainless steel sheets. The plastic panels are available in green,
burgundy, or black. Special color orders are available upon consultation. The front
upper panel can have a slot for housing customer supplied magnetic and bar code
readers.
The upper cover stainless steel plates are designed for easy configuration and low-cost
customization. The plates can be easily punched to accommodate integrator options
such as displays, keyboards, biometric sensors, and pictogram LEDs/pictogram
indicators, as shown below:
Customization can be carried out with either a third party supplier or with Digicon
(subject to additional quotation).
The Catrax Plus is compatible with most technologies currently available. The following
optional items can also be ordered: card collection kit, pictogram kit, backlight display
(see separate manual), mechanical counter, power supply, control board, and no-
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Product Manual
break power supply unit. These options will be described in greater detail in section 5
Installation/Assembly of optional products.
NOTE
For detailed information on the dimensions of CATRAX Plus components, see
section 7 Technical Characteristics, page 24.
3.1 CATRAX PLUS OPERATING MECHANISMS
The CATRAX Plus features two operating mechanisms. The basic model (with no
control board) employs a bidirectional rotation system with two 12 V electromagnets
that activate the locks and two optical sensors that provide the electromagnets with
information on turn completion and direction of turn.
An optional microprocessor-based control board is also available. In this case, an
“enable turn” signal is sent. If this signal is recognized, the arm will turn from left to
right or right to left depending on the signal received. Once half the turn (60 degrees)
is completed, a 400 ms return signal is emitted informing the direction of turn. After
this signal, the arm will not turn back.
Depending on the turnstile’s configuration and model, forcing the arm in the absence
of an “enable turn” signal will activate an electromagnet that locks the arm. In this
case, the equipment may also emit an audible alarm and/or display (see separate
manual) a red X on the upper panel display (models with pictogram indicators). A
return signal will then be sent, indicating that the turnstile was forced and informing
the direction of turn.
CAUTION
The specifications described above refer to optional items manufactured by
Digicon. However, products from other manufacturers may also be installed on
the CATRAX Plus basic model (including control boards).
4CATRAX PLUS ASSEMBLY / INSTALLATION
4.1 VISUAL INSPECTION
Depending on the customer’s order the CATRAX Plus may include items that are not
factory-installed. It is very important to carry out a careful visual inspection of the
contents before beginning assembly and installation. Contents should be compared
with the checklist provided with the package.
CAUTION
In order to prevent the loss of access keys, bolts and spanners used to assemble
the CATRAX Plus, these items are taped to the box containing the arms. Before
disposing of any wrapping materials (plastic or cardboard), make sure that you
have identified all the items in the checklist.
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The figure below shows all the parts that may come with your CATRAX Plus:
NOTE
In addition to the items indicated above, the CATRAX Plus may include an optional
counter, a power supply unit, a control board, a no-break power unit, and a
pictogram kit.
4.2 PREPARING THE INSTALLATION SITE
Before installing CATRAX Plus, please verify that:
1. The site chosen for installation is adequate – keep in mind that the turnstile must
be installed indoors.
2. There is an energy source or electric outlet close to where the turnstile will be
installed.
4. There is enough room (at least 5 cm) between the rear part of the CATRAX Plus
column and the wall. This is important to ensure access to the upper panel and rear
cable access panel.
5. There is enough room for the arms to turn. For additional details concerning
equipment dimensions, see item 7 Technical Characteristics, page 24.
6. The floor has the necessary support structure for anchor bolts (suggested minimum
of 4 cm of FCK15 MPa concrete or equivalent).
4.3 INSTALLING THE COLUMN
1. Drill the floor with a 3/8” (9.5 mm) drill and finish with a 1/2” (12.5 mm) drill.
Make four holes as indicated in the diagram below.
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Dimensions in mm.
NOTE
Electrical and communication cables must pass through the cable exit. Check cut-
out dimensions to make sure all cables will fit.
NOTE
A heavy-duty steel template for installation of the column may be purchased from
Digicon.
2. Clean the holes, removing drilling residues.
3. Place the four anchor bolts in the holes, leaving approximately 25 mm of the anchor
bolt out of the hole.
NOTE
Recommended bolts: Tecmart AF38110, 3/8x4”.
4. Position the column and fasten it onto the floor with the four bolts that come with
the anchor bolts. Use a 3/4” socket wrench or spanner.
4.4 MOUNTING OF ARMS AND COVERS
After installing the column, you may proceed with mounting the arms and plastic
covers.
The details of the arms and top front cover and the instructions for assembly appear in
the figure below.
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Top plastic
cover
M3x16 bolt
M3x8 bolt
M3 flat washer
Arm
M6 spring
washers M6x20
Allen
bolts
Cover for access to
the bolts
NOTE
Use a #5 Allen wrench to mount the CATRAX Plus.
After that, mount the upper panel rear cover. The following figure shows the cover in
detail.
M3 flat washer, M3 spring
washer, M3 hexagonal nut
M3 flat washer, M3 spring
washer, M3 hexagonal nut
Front plastic cover
assembly
Rear plastic
cover assembly
Board mount
Pictogram board
spacer (optional)
Rear cover stainless
steel plate
Retention ring
(diameter: 3.2 mm)
Pictogram
acrylic
Collection kit with
box (optional)
Front cover
stainless steel plate
Pictogram board
4.5 ACCESS TO THE CATRAX PLUS INTERNAL COMPONENTS AFTER ASSEMBLY
After the CATRAX Plus has been installed and assembled, access to internal
components is possible via the rear cover, the front cover, or the column door, using
the access keys that come with the equipment.
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5INSTALLATION/ASSEMBLY OF OPTIONAL
PRODUCTS
Digicon offers several options to enhance access control and facilitate customization.
5.1 CARD COLLECTION KIT WITH CHUTE
The collection kit with chute has a card and badge collection, retention and storage
unit, perfect for visitors or temporary users. The kit is composed of a plastic insertion
slot, a solenoid-activated retention mechanism and a storage box. The following figure
shows the items that come with the collection kit and may serve as a guide for its
assembly.
Card funnel
Infrared object sensor
Room for installation
of RF card reader
(not supplied by Digicon)
Card retention
mechanism
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5.1.1 Connecting the card collection box to the control board
NOTE
The magnetic/bar code reader is not part of the kit.
5.2 PICTOGRAM KIT
The pictogram kit provides visual indication of the direction of turn (green arrows) and
turn locking (red X). The pictograms are created using high-intensity LEDs.
For information on assembling the pictogram kit and on the items that come with the
kit see the figure referring to the rear cover on page 7.
5.3 MECHANICAL COUNTER
A five-digit mechanical counter is available as an optional item for your Catrax Plus.
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The counter kit may be mounted in two positions, depending on the direction of flow
to be controlled. The figure below shows the items that come with the counter kit and
can be used as a guide for its assembly.
CATRAX Plus base
M4x10 Philips bolt
Counter activator Counter kit
M4 flat washer, M4 spring
washer, M4x8 Allen bolt
5.4 ELECTRONIC COUNTING KIT
The electronic pulse or rotation counting kit is digital, has six digits and has been
developed for access control applications that employ Catrax Plus and Catrax Master
turnstiles, and can also be employed in other projects that require this type of device.
The counter is located in the same place (side slot) as the mechanical counter.
The electronic counter offers two sensor inputs allowing it to be configured for
sequential sensing, making it possible to detect turnstile rotations in a given direction.
The device is also capable of counting single pulses (in common with other counters
available on the market).
The Digicon electronic counter is operated by means of a single button that gives
access to all of its functions. Optionally, an additional, key-operated button can be
installed on the front panel.
Available connections to the counter’s circuit board are shown below.
Signal Name/Description
CN1
1 Ground
2 Sensor 1 input
3 Sensor 2 input
CN2
1 External 5V power supply (battery eliminator)
2 Ground
3 Input for key switch to activate front panel button
CN3
1 Ground
2 3V battery power supply (two 1.5V AA batteries)
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The device also offers two independent incremental count readouts, one of which
indicates total count and the other partial count; only the second of these can be reset
to zero during normal operation.
Pressing the control button for a short period switches the counting kit display
between total and partial readouts. The readout being displayed is indicated by totAL
or PArC on the screen and also by a dot in the bottom right corner for the partial
readout and in the bottom left corner for the total.
View of the partial counter:
1.5 sec
View of the total counter:
1.5 sec
Resetting the partial readout to zero:
In order to reset the partial counter, the display must be in partial mode. Press and
hold the function button for approximately 3 seconds (or until all digits display zero).
3 sec
Configuration of operating mode:
The counter can be configured to count pulses on clockwise or counterclockwise
rotations (“clockwise” and “counterclockwise” are used merely for the purpose of
differentiating between the two rotation directions). The counter display must be in
total mode for configuration. The procedure is shown below.
3 sec
Sensors:
The sensors should short the sensor input to the counter’s ground (keys, optical
sensors, buttons, relays, etc.).
PULSE TURN H TURN A
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Power supply specifications:
Power supply 2 AA batteries (3V)
5V (battery eliminator)
Battery life 1.5 years or more than 3,000,000 cycles
(alkaline batteries, with sensors and buttons open)
Number of digits 6
Data retention period 1 min 30 sec (to allow batteries to be changed without losing count)
Size of display digits 8 x 4 mm (height x width)
External dimensions:
5.5 POWER SUPPLY
This power supply unit was especially projected for the CATRAX Plus. One of the main
advantages of this optional item is its input voltage range – between 90 and 250 VAC
– and therefore its capability to adapt to the voltage variations that are common in
many installation sites.
This reliable power supply unit was carefully tested and developed to work under the
most hostile environmental and temperature conditions. The power supply unit is also
protected against short circuits and overheating.
NOTE
The power supply unit can be fastened to the mounting rack provided with the
CATRAX Plus.
CAUTION
The power supply unit does not have a dedicated ground connection. Use the
mounting rack fastening screw on the turnstile body for grounding.
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5.6 CONTROL BOARD
The CATRAX Plus control board was designed to meet the needs of most of the current
access control technologies.
The table below describes the functions of controller board connectors.
Signal Name/Description
CN1 INPUTS
1 +Vext1 (enable turn by tension)
2 HAB1 (right to left direction)
3 GND
4 Vext2 (to enable turn by tension)
5 HAB2 (left to right direction)
6 GND
7 +12VDC (available for auxiliary – maximum of 500 mA)
8 CLOCK1 (input for reader – left to right direction)
9 DATA1 (input for reader – left to right direction)
10 CLOCK2 (input for reader – right to left direction)
11 DATA2 (input for reader – right to left direction)
12 GND
CN2 OUTPUTS
1 N.O. or N.C. contact (HAB1 return)
2 C contact (HAB1 return)
3 N.O. or N.C. contact (HAB2 return)
4 C contact (HAB2 return)
5 Output for X (NPN open collector – maximum of 500 mA) – orange wire
6 Output for →(NPN open collector – maximum of 500 mA) – blue wire
7 Output for ←(NPN open collector – maximum of 500 mA) – green wire
8 +12VDC (power for indicator arrows) – red wire
9 GND (power for indicator arrows) – black wire
10 + badge collector box solenoid
11 - badge collector box solenoid
12 Audible signal (open collector - NPN)
CN3 POWER – Power input
1 +12VDC power input
2 GND power input
3 GND
CN4 CARD CHUTE SENSOR
1 LED anode
2 Box signal
3 GND
4 GND
CN5 ELECTROMAGNETS
1 + electromagnet 1
2 - electromagnet 1
3 + electromagnet 2
4 - electromagnet 2
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Signal Name/Description
CN6 OPTICAL SENSORS
1 Sensor signal 1
2 LED1 anode
3 Sensor signal 2
4 GND
5 LED2 anode
NOTES
- Optical sensor (CN6) and electromagnet (CN5) cables are supplied with the
CATRAX Plus.
- The card chute sensor cable (CN4) is supplied with the card collection kit
(ordered separately).
5.6.1 Inputs
The inputs or turn-enabling signals (HAB1 and HAB2) can be triggered/initiated by
relay, pushbutton pendant switch contact, or 5 to 24 VAC/DC or 110 to 220 VAC/DC
tension pulses.
In order to enable turn through the relay or pushbutton pendant switch contact, make
the necessary connection, as shown in the figure below:
Turn-enabling through tension pulse is shown in the following figure. DC polarity must
be observed. For high voltages, use an external resistor (110 to 220 V).
The control board also has inputs for optical sensors (CN6) that monitor turn without
mechanical wear, and two optoisolated inputs to release the CATRAX Plus if required.
5.6.2 Outputs
The CATRAX Plus board has outputs for return signals, electromagnets, pictogram
indicators, card collection box, and audible alarm.
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5.6.2.1 Return signals
The return signals indicate the moment and the direction of turn and are originated at
a relay (normally open, N.O., or normally closed, N.C. contact). Connect the outputs
according to the figure below:
5.6.2.2 Electromagnets
The electromagnets are activated for blocking the turnstile. Unlike traditional
solenoids, electromagnets do not cause friction between the spring and the locking
device, preventing malfunction. Moreover, they are activated by a transistor rather
than by a relay, which prevents burning due to “contacts sticking together” (no
mechanical wear).
5.6.2.3 Audible alarm
The audible alarm output is activated by an NPN transistor (maximum of 500 mA)
whenever the CATRAX Plus:
- receives a release signal (two brief beeps);
- has not been released and is forced for one second (one-second beeps);
- stops in the middle of a turn for more than two seconds (one-second beeps).
Connect the audible alarm according to the figure below.
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5.6.2.4 Connection diagram
5.6.2.5 Pictogram indicators
Pictogram indicators are activated by NPN transistors (maximum of 500 mA). On
activation, a GND signal is sent through the corresponding output.
5.6.2.6 Pictogram connection diagram
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5.6.3 Control board configuration – Dip Switch 1
DS 1 is used to configure the following:
- direction of turn;
- maximum time of passage;
- N.O. inputs (normally open relay or pushbutton pendant switch contacts without
input tension) to enable turn in the presence of these signals, or N.C. inputs (normally
closed relay or pushbutton pendant switch contacts with input tension) to enable turn
in the absence of these signals;
- audible alarm signal if the turnstile stops in mid turn for over two seconds.
The table below describes the position of the switches.
01 02 03 04 05 06 07 08
Release both directions - - - OFF OFF - - -
Lock left to right direction - - - ON OFF - - -
Lock right to left direction - - - OFF ON - - -
Lock both directions - - - ON ON - - -
N.O. inputs - ON - - - - - -
N.C. inputs - OFF - - - - - -
Enable return in the beginning of turn ON - - - - - - -
Disable return in the beginning of turn OFF - - - - - - -
Enable audible signal in mid turn - - - - - ON - -
Disable audible signal in mid turn - - - - - OFF - -
Wait for first turn - - - - - - ON ON
Wait for 5 seconds - - - - - - OFF ON
Wait for 10 seconds - - - - - - ON OFF
Wait for 15 seconds - - - - - - OFF OFF
Enabling by border - -
OFF - - - - -
Enabling by level - - ON - - - - -
The shaded fields indicate the default configuration of the Digicon board.
5.6.4 Configuration examples
1 – To receive relay pulse (normally open contact), release turn, and wait 10 seconds
for turn:
1 2 3 4 5 6 7 8
Configuration - ON OFF ON ON - ON OFF
2 – To always allow turn in clockwise direction and to indefinitely release turn in
counter-clockwise on receiving an HAB2 signal:
1 2 3 4 5 6 7 8
Configuration - ON OFF OFF ON - ON ON
3 – To unlock turnstile when the relay contact is closed and to lock arms as soon as
the contact is opened:
1 2 3 4 5 6 7 8
Configuration - ON ON ON ON - ON ON
NOTES
- The control board can be fastened to the mounting rack that comes with the
CATRAX Plus.
5.7 ANTI-PANIC DROP-ARM SYSTEM
The CATRAX PLUS turnstile is equipped with an electromechanical anti-panic drop-arm
system. This mechanism is composed of a mechanical assembly activated by a high-
performance solenoid that keeps the arm raised during normal operation. In the event
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of a power failure (if the turnstile does not have an uninterruptible power supply
installed), in response to a command sent by the system or a push-button located in
the control room the solenoid is deactivated and the arm drops, providing barrier-free
access. These devices can connected in series, allowing the arms of all turnstiles
connected to a single system to be dropped simultaneously.
The control and monitoring board of the drop-arm system is shown below.
This device requires 12V 2A power supply.
To avoid solenoid overheating, the control board is provided with an automatic routine
that reduces the voltage to 6 V 2 seconds after the turnstile is connected to the power
supply. Once the arm is dropped, it must be rearmed manually.
5.7.1 Electrical connections
The arm is deactivated by shorting the GND and LIB inputs, as shown in the following
diagram.
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5.7.2 Mounting of arms
The arms are supplied unassembled. In order to mount them, follow the instructions
given in the pictures below.
A # 8 Allen wrench should be used, and the screw must be well tightened, in order to
guarantee good fixation. All three arms should be fastened at the same superior
central point.
1. Let the mini-arm drop.
2. Make sure that the plastic part of the
mini-arm is fixed to the steel part.
3. Connect the stainless steel
arm to the mini-arm.
4. Fasten the screw located inside the
mini-arm using a # 8 Allen wrench. 5. Put the arm back to its normal position.
5.7.3 Maintenance tests
The anti-panic drop-arm system was developed to facilitate exit during emergencies.
This being so, we recommend that tests and inspections are regularly performed as a
preventative measure (at least once a month). We suggest that the card provided with
the turnstile be used to record inspections made. For each inspection the date and
name and signature of the technician should be completed. If the mechanism shows
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