Dover DESTACO TC1 Series User manual

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Automating Tomorrow™
WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the
DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the
machine. For copies of this manual, call your Customer Service Representative at 1-800-645-5207.
TC1 Series Service Manual

Service Manual
TC1 TOOL CHANGER
1
Rev. A
24 Nov 2020
Contents
Product Specification .................................................................................................................................... 2
1. Product Safety ...................................................................................................................................... 3
2. Lubrication and Maintenance ................................................................................................................ 5
• Master Plate ...................................................................................................................................... 5
• Master Plate Pneumatic O-Ring Seal Replacement ......................................................................... 6
• Tool Plate .......................................................................................................................................... 7
• Accessories and Maintenance Kits ................................................................................................... 8
• Lubrication Faces .............................................................................................................................. 8
3. Electric Modules .................................................................................................................................... 9
• Electric Module Replacement .......................................................................................................... 9
• Electric Module O-Ring Seal Replacement .................................................................................... 10
• Electric Module Connector Pin Inspection ..................................................................................... 11
4. Troubleshooting Problems .................................................................................................................. 12
5. Document Revision History ................................................................................................................. 12
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DOCUMENT SYMBOLS AND MARKINGS
SYMBOL
DEFINITION
Indicates a situation which, if not avoided, could result in damage to the
unit, equipment, or environment.
Indicates a hazardous
situation which, if not avoided, could result in minor
or moderate injury.
Electric shock hazard
Falling object hazard
Denotes the orientation with respect to gravity
Personal Protective Equipment (PPE)
The personal protective equipment (PPE) described below must be provided by the
unit owner and be worn by the responsible operating personnel when working with the
unit.
Wear safety shoes
Wear safety goggles
Product Specification
The TC1 series product ratings can be found in our catalog at www.destaco.com.
Operating the tool changer or accessories outside the parameters specified may result in damage to the
unit, attached equipment, facilities, and/or personal injury. It is the responsibility of the user to install and
operate the products within the parameters specified in the catalog.
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Rev. A
24 Nov 2020
1. Product Safety
Recommended Decoupling Procedure
Before decoupling the tool plate, depressurize any connected pneumatic utilities. Failure to
do so may result in compressed air loss and/or damage to the O-Ring seals.
Whenever possible, decouple the tool plate from the master plate while it is in a horizontal
orientation (see Fig.1) so that the master plate can be removed in a horizontal direction rather than a vertical
direction. FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE TOOL FREE FALLING DUE
TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR PERSONAL INJURY.
Fig.1
Use additional caution if it is necessary to decouple the tool plate in the vertical orientation
(see Fig.2). DEPRESSING THE RELEASE BUTTON IN THE VERTICAL ORIENTATION MAY RESULT IN
THE TOOL FREE FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR
PERSONAL INJURY. Whenever possible, decouple the tool plate in the horizontal orientation (see Fig.1).
CUSTOMER
ROBOT
TOOL PLATE
MASTER
PLATE
G
TOOL PLATE
CUSTOMER
ROBOT
MASTER PLATE
G
Fig.2
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Considerations for Operation in the Vertical Orientation
Use additional caution when operating the tool changer in the orientation shown in Fig.3,
such that gravity would cause the tool plate to free fall in the event of an inadvertent decoupling. Operating
in the orientation shown below may result in unintentional decoupling if the user overloads the tool changer
or in high vibration conditions. UNINTENTIONAL DECOUPLING MAY RESULT IN THE TOOL FREE
FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR PERSONAL
INJURY.
Fig.3
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Rev. A
24 Nov 2020
2. Lubrication and Maintenance
Master Plate
Fig.5
TABLE 1
ITEM DESCRIPTION QTY
1 MASTER PLATE TC1-050M-XX 1
2 O-RING 2X5 4
3 M6 x 12MM DOWEL 1
4 M6 SHCS, 12MM LG PATCH LOCK 4
5 5MM HEX KEY WRENCH 1
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Master Plate Pneumatic O-Ring Seal Replacement
The O-Ring seals ensure leak-proof air utility pass through when the master and tool plates are coupled.
The seals should be inspected periodically for any cuts, damage, or abrasion. If any damage has
occurred to the O-Rings, they must be replaced. The O-Rings are replaced by the following procedure:
1. Remove all pneumatic and electric power sources from the tool changer before servicing
the master plate seals. Servicing or maintaining the tool changer without isolating it from pneumatic and
electric power sources may result in electric shock and personal injury. WHILE SERVICE OR
MAINTENANCE WORK SHOULD NEVER BE DONE WITH THE TOOL CHANGER CONNECTED TO
A POWER SOURCE, by way of example, electric shock may result where maintenance or service work
involves the use of metallic tools or other electrical conducting materials, particularly when addressing
the O-Rings.
2. A seal replacement kit (Part No. SLKT-480) is available, see Table.3 on Page 8.
3. Carefully remove the O-Rings without damaging the tool changer surface or O-Ring grooves.
4. Place the new O-Rings in the O-Ring grooves of the master body and press until they are fully seated
(see Fig.4). Lubricate lightly with oil after assembly.
Note: The tool plate does not contain pneumatic O-Ring seals.
Fig.4
O-RING
ELECTRICAL MODULE
MASTER PLATE
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Tool Plate
Fig.6
TABLE 2
ITEM DESCRIPTION QTY
1 TOOL PLATE TC1-050T-XX 1
2 M5 x 8MM DOWEL 2
3 M3 x 6MM DOWEL 2
4 M3 SHCS, 10MM LG PATCH LOCK 4
5 M5 SHCS, 8MM LG PATCH LOCK 4
6 5MM HEX KEY WRENCH 1
7 4MM HEX KEY WRENCH 1
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Accessories and Maintenance Kits
TABLE 3
PART NUMBER DESCRIPTION
SLKT-480 SEAL KIT
TC1-E01M-C01 8 PIN M8 SOCKET ELECTRICAL PASS-THRU MASTER MODULE
TC1-E01T-C01 8 PIN M8 PLUG ELECTRICAL PASS-THRU TOOL MODULE
TC1-E01T-P01 PNP MAGNETO RESISTIVE 4MM SENSING MODULE
TC1-E01T-N01 NPN MAGNETO RESISTIVE 4MM SENSING MODULE
TC1-050H-01 TOOL HOLDER – M6 MOUNTING
Lubrication Faces
1. Master Plate
Lightly lubricate the ways and O-Rings on the master plate as shown with oil as needed.
• TC1-050M-XX
Fig.7
2. Tool Plate
Lightly lubricate the ways on the tool plate as shown with oil as needed.
• TC1-050T-XX
Fig.8
1
2
3
1
3
2
6
4
7
5
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