Dover Universal 5588 Series User manual

0608-001 AKZESO-P
INSTRUCTION MANUAL Tape Feeder Installation Jig
Tape Feeder Installation Jig
INSTRUCTION MANUAL
Read this instruction manual carefully and keep it at hand.
•Before operating the machine, read these safety instructions
carefully and fully understand them.
•Always keep this instruction manual carefully at hand to refer it
anytime and anywhere.
5588 Series
UIC Manual ID No. 50391934
5588 Series

AKZESO-P
INSTRUCTION MANUAL
Tape Feeder Installation Jig
5588 Series
The instruction manual is compiled especially for the
operations of this unit.
Please read this manual carefully for correct
operations and pay special attention to safety
precautions.
After reading through this manual, please use this
manual as an occasional reference and keep it
within reach.
0608-001
G-S006-06
August, 2006 First Edition
SOM-1944-001
This manual is made of recycled paper.

Before using this manual, please note the following items.
1. The contents of this manual are subject to change for improvement
without prior notice. Please pay attention to the latest information that will
be provided or issued by our company.
2. The copyright of the instruction manual belongs to Universal Instruments
Corporation.
This manual shall not be copied, in whole or part, without written consent
of the publisher.
3. Our company shall not be held to any liability for any damages suffered or
incurred by the end user, arising from any operations other than those
(including the purposes and methods) described in this instruction manual.
Be sure to handle the machine carefully.
4. This instruction manual neither guarantees any license to industrial
property rights, etc., nor grants any license of such rights.
0608-001 AKZESO-P

AKZESO-P0608-001 1
Before Use
We are grateful to you for purchasing our products.
Before using this products, please read this instruction manual carefully to fully understand
the instructions and precautionary measures for safety purposes.
Always keep the instruction manual at hand.
1. The safety precautions are expressed, using the combinations of safety alert symbols
" " and headwords such as "DANGER", "WARNING", or "CAUTION" according to
the degree of danger.
Please fully understand the meaning of each precautionary item for safety purposes.
The safety alert symbols " " are used to indicate a potential personal injury
hazard.
Please pay attention to all safety messages that follow the safety alert symbols to avoid any
possibility of injury or death.
This indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury. This signal
word is limited to the most extreme situations.
A precautionary item identified as " CAUTION" may also lead the operator to
reach a serious result. To avert a serious result, please respect the described
cautions.
This indicates a potentially hazardous situation which, if
not avoided, may result in property damages.
WARNING This indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
This indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
CAUTION
DANGER
CAUTION

AKZESO-P0608-001 2
2. Explained in this manual are only the items different from those in the instruction manual
of the main machine.
Use the instruction manual of the main machine together with this manual.
•Identifying Alert Icons
: This symbol mark represents danger or prompts warning.
: This symbol mark represents prohibited operations.
: This symbol mark represents forced operations or instructions.
•Identifying Icons in Manual
This icon shows an important precautionary or a regulatory item.
This icon shows the descriptions for correct operations of the machine.
This icon shows the items to be referred to.
This icon prompts the operator to follow the operational procedures.
Reference
Notice
Note

Contents
Page
3AKZESO-P
Before Use ............................................................................................... 1
Contents ................................................................................................... 3
1. Scope ................................................................................................ 4
1.1 Tape Feeder Installation Jig ........................................................ 4
1.2 Specifications ............................................................................. 5
1.3 Rough View ................................................................................ 6
2. Name and Function of Each Section ................................................ 7
3. Connection with Tape Feeder ........................................................... 8
3.1 Installation of Tape Feeder .......................................................... 9
3.2 Detachment of Tape Feeder ....................................................... 11
4. Troubleshooting ................................................................................ 12
4.1 Power Not Supplied to Tape Feeder ........................................... 12
5. Parts Location ................................................................................... 13
6. Electrical Circuit Diagrams ............................................................... 15
0608-001

4AKZESO-P0608-001
1. Scope
1. Scope
1.1 Tape Feeder Installation Jig
The tape feeder installation jig is a removal base and used to fasten a tape
feeder securely when the tape feeder without splicing is reloaded with
components.
By connecting the tape feeder and the main body of the machine (5588
series) with a cable (prepared for tape feeder connection), power can be
supplied to the tape feeder from the main body, making it possible to singly
load the feeder with components and adjust it.

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1.2 Specifications
Table 1
1.2 Specifications
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1.3 Rough View
Unit: mm
Fig. 1
0608-001
1.3 Rough View
79.5
891
452
120
695
79.5
Tape Feeder Installation Jig

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2. Name and Function of Each Section
Fig. 2
[1] Tape Feeder Holding Guide
This guide can be used to securely hold a tape feeder when the feeder
must be adjusted singly.
[2] Tape feeder Fixation Base
A tape feeder can be put on this base.
[3] Tape Feeder Power Connector Socket
This is a DC power output connector for the tape feeder.
[4] Tape Feeder Cable
This cable is used to connect between the tape feeder power connec-
tor and the tape feeder for power supply.
[5] Drawer Connector Holder
This holder is used as both tape feeder cable hook and protector of
the drawer connector.
0608-001
2. Name and Function of Each Section
[1]
[2]
[3]
[5]
[4]

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CAUTION
3. Connection with Tape Feeder
Fig. 3
0608-001
3. Connection with Tape Feeder
Be careful not hit the tape feeder installation jig in
your head after working in a crouched posture.
Otherwise, you will get injured.

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3.1 Installation of Tape Feeder
(1) Detach the tape feeder to be reloaded with components from the
feeder base on the bank feeder change cart and install it on the tape
feeder holding guide.
Slowly insert the tape feeder along the tape feeder holding guide
until it stops.
Fig. 4
Only a 0.3150 inches (8 mm) tape feeder can be installed on the
tape feeder installation jig located on the right side of the bank
feeder change cart on Block #2 because a keyboard is connected
on the front side of the machine (5588 series).
No tape feeder can be installed on the tape feeder installation jig
located on the left side of the bank feeder change cart on Block
#4.
When a keyboard is connected on the rear side of the machine,
tape feeder installation is regulated similarly on the left side of
Block #1 and the right side of Block #3.
Fig. 5 Right Side of Block #2 Fig. 6 Left Side of Block #4
0608-001
3.1 Installation of Tape Feeder
Insert the tape feeder
until it stops completely.
Notice

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(2) Pull out the drawer connector of the tape feeder cable from the
drawer connector holder and connect it with the tape feeder.
When the connector is connected with the tape feeder, the "UP-
PER"-sealed side should face upward.
•In approximately 1 second after the connection, the power is
supplied to the tape feeder, making it possible to manually
operate the feeder. As a result, it becomes possible to load the
feeder with components and adjust it.
Fig. 7
0608-001
The "UPPER"-sealed side should face upward.
3.1 Installation of Tape Feeder

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3.2 Detachment of Tape Feeder
(1) Confirm that the tape feeders are not activated.
•Confirm that no tape is being fed up and no cover tape take-up
action is taking place.
(2) Disconnect the drawer connector from the tape feeder and put it
back to the drawer connector holder.
(3) Detach the tape feeder from the tape feeder holding guide and
install it on the feeder base of the bank feeder change cart.
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3.2 Detachment of Tape Feeder

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4. Troubleshooting
4.1 Power Not Supplied to Tape Feeder
•Symptom
No power is supplied with a tape feeder connected singly.
•Cause
(Cause 1) The drawer connector is disconnected.
(Cause 2) Fuse F050A, F050B, F050C, or F050D (located inside the
main machine (5588 series)) melted, breaking the circuit.
•Remedy
(Remedy 1) Connect the drawer connector firmly.
(Remedy 2) Replace Fuse F050A, F050B, F050C, or F050D with a new
one.
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4. Troubleshooting

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5. Parts Location
Layout of Feeder Batch Connector Connection Panel
5. Parts Location
Panel
Panel
Right
Front
Rear
Left
0608-001 -(M803YB--A2001)

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Layout of Parts on X/Y Servo Power Panel
(G-S006-03: 5588A)
Right
Front
Rear
Left
0608-001 -(M803YB--A2003)
5. Parts Location

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6. Electrical Circuit Diagrams
Feeder Base A Batch Connector Connection
6. Electrical Circuit Diagrams
0608-001 -(M803WD--A2009)
The -marked area is specially specified.
Batch Connector for Feeder Base Connection
Main Body Side
Module B (12 pins)
Module C (12 pins) Module D (12 pins)
Module A (Air)
Pneumatic Piping
BG (A) Back Face
(Option Circuit for Tape Feeder Installation Jig)
DC 24 V Power Supply for Feeders
Feeder Base Connection Check Signal
-U09 (UB14) Positioning From -X0902 (CN2)
To D(A) -U09 (UB14) -X0916 (CN16)
From Serial Board
HLS Communication
Note
Connector Case

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Feeder Base B Batch Connector Connection
6. Electrical Circuit Diagrams
The -marked area is specially specified.
Batch Connector for Feeder Base Connection
Main Body Side
Module B (12 pins)
Module C (12 pins) Module D (12 pins)
Module A (Air)
Pneumatic Piping
BG (A) Back Face
(Option Circuit for Tape Feeder Installation Jig)
DC 24 V Power Supply for Feeders
Feeder Base Connection Check Signal
-U09 (UB14) Positioning From -X0902 (CN2)
To D(B) -U09 (UB14) -X0916 (CN16)
From Serial Board
HLS Serial Communication
Note
Connector Case
0608-001 -(M803WD--A2010)

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Feeder Base C Batch Connector Connection
6. Electrical Circuit Diagrams
Batch Connector for Feeder Base Connection
Main Body Side
Module B (12 pins)
Module C (12 pins)
Module D (12 pins)
Module A (Air)
Pneumatic Piping
BG (C) Back Face
(Option Circuit for Tape Feeder Installation Jig)
The -marked area is specially specified.
DC 24 V Power Supply for Feeders
Feeder Base Connection Check Signal
-U09 (UB14) Positioning From -X0902 (CN2)
To D(C) -U09 (UB14) -X0916 (CN16)
From Serial Board
HLS Serial Communication
Note
Connector Case
D (C) ch1-1
0608-001 -(M803WD--A2011)