Dover Triton 9640 Manual

9640-TO-9600
CONVERSION PROCEDURE
VERSION2.0
TDN 07100-00006C 06/2002
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TRITON SYSTEMS
9640-TO-9600
CONVERSION PROCEDURE
2
PURPOSE
Thissectioncoversthe conversion of a Model 9640ATM
to a Model 9600ATM. This procedure includes a list of
all tools and hardware necessary for the conversion as
well as the exact steps involved.
SCOPE
Thisprocedureappliestoall servicepersonnelinvolvedin
theprocess of maintaining or convertingTritonATMs.
REQUIRED PARTS AND TOOLS
DEILPPUSSTRAP
TIKNOISREVNOC0069-ot-0469 74000-00260:NP
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140000-50090ettessaCycnerruC
183000-50090msinahceMdradnatS
149000-30040yarTgnidaoLettessaC
126000-30040syeKgnidaoLettessaC
111000-30070lebalgninraWettessaC
141000-30070lebaLtnemtsujdAettessaC
143400-11030yartresnepsidDDS0469
162000-02190elbaCrewoPCDhceMotenalpkcaB0069
172000-00690B.veRelbaCresnepsiDhceM-ot-JE0069
684000-45020daeHssurTspillihP-wercS8/3X23-8#
604000-10320)rehsaWlargetnIhtiwtuNxeH(tuNmeS23-8#
270000-10320tuNgniWleetS,cniZ02-4/1
101000-03010eludoMetirreF
123000-30170launaMsnoitarepO0069
164000-51030ylbmessAyarTlliB
450000-20320tloBxeH8/3x02-4/1
461000-90320tilpS,rehsaWkcoL4/1
DEDEENSLOOT
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WHAT STYLE DISPENSING
MECHANISM DO I HAVE?
Thedispensingmechanismusedin9600-seriesCash
Dispensers isavailableinbothanolderandanewer
chassis design.
BE SURE TO NOTE THE TYPE OF DISPENSER,
AS THIS WILL DETERMINE HOW THE
DISPENSER WILL BE MOUNTED TO THE SLIDE
TRAY.
An easy way to tell which type of dispenser
mechanism you have is to look at the structural
members across the top of the chassis.
Older-styledispensersuse a series of metal support
bars that span the width of the chassis, as shown
here:
Newer-style dispensers use a plastic support
assembly, as shown here:
Older-style dispensing mechanism.
Newer-style dispensing mechanism.

TRITON SYSTEMS 3
9640-TO-9600
CONVERSION PROCEDURE
2. Insertthe new bill tray(03015-00046) into the slot in
thedoor. Secure thetrayusingthe four includedbolts
(02302-00005)and washers(02309-00016).
Bill Tray (03015-00046)
Insert Bill Tray.
Attach Bill Tray.
Bill Tray attached.
PROCEDURE
Thissectioncoversthe conversion of a Model 9640ATM
to a Model 9600ATM. This procedure includes a list of
all tools and hardware necessary for the conversion as
wellastheexactstepsinvolved.Beforeproceeding,follow
thesestepsto remove power fromtheATM:
1. Unlockand open theATM control panel.
2. Turn the power switch to the OFF (0) position. If
possible, turn power off at the utility panel or circuit
breaker that supplies power to the unit.
3. Finally, unplug theATM power cord at the wall outlet.
INSTALL BILL TRAY
1. Remove the bolts that secure the existing bill chute
assembly from the security cabinet door.
9640 Bill Tray.
Remove four bolts and then remove the
9640 bill chute assembly.

TRITON SYSTEMS
9640-TO-9600
CONVERSION PROCEDURE
4
3. Using a medium flat-blade screwdriver, remove the
screws that secure the inner slide members to the
leftand right bracketson the 9640 dispenser. Retain
the slides for a later step.
Remove three screws that secure each slide
member to 9640 dispenser chassis.
Press release tabs and remove 9640 dispenser
from cabinet slides. Use a two-person lift!
Slide Release Tab
REMOVE 9640 DISPENSER
1. Slide the 9640 dispenser out on its rails. Turn the
dispenser power switch to the OFF (O) position and
disconnect the power cord. The power cable
connector is located next to the power switch, in the
top front area of the dispenser. Disconnect the data
cable at the connector located on the left side of the
dispenser.
2. Press the release tabs located on each slide and
remove the dispenser from the cabinet. Warning:
Two persons should be used to remove it from
the ATM cabinet!
Disconnect EJ-to-Mech Data Cable
Turn dispenser power OFF and
disconnect power cable.

TRITON SYSTEMS 5
9640-TO-9600
CONVERSION PROCEDURE
3. Removethetwo Phillips screws located in theupper
corners of the power supply plate. Pivot the power
supply plate down to gain access to the interior of
thecard cage module.
4. Plugthebackplaneend(eight-positionconnector)of
the9600Backplane-to-MechDCPowerCable(09600-
00013) into J9 on the backplane. There is a
polarizing pin on the connector, so make sure
that the connector is properly aligned with the
mating connector on the backplane!
INSTALL POWER AND DATA CABLES
1. Atthe Electronic Journal (EJ),disconnectthe EJ-to-
Mechdatacable,usingasmall flat head screwdriver
torelease the connector screws. Remove thecable.
2. Disconnect the 9640 mech power cable, which is
pluggedinto thepowersupplyplate (right sideofcard
cage module). Note: the 9640 power cable on your
ATM may be connected to a different plug than is
shown in the figure. Pull the cable through the oval
accesshole and removethe cable.
Temporarily unplug the ATM power cable and any
othercablethatmaybeconnectedtothepowersupply
plate.
EJ-to-ATM Backplane Cable
Disconnect the existing 9640 EJ-to-
Mech Data Cable
EJ-to-Mech Data Cable
Remove Phillips screws.
Location of mech power connector J9.
Lowerpower supplyplate togain access
to card cage interior.
Unplug the power cables from theATM
power supply panel.
Power Cables

TRITON SYSTEMS
9640-TO-9600
CONVERSION PROCEDURE
6
7. Routethe dispenser power cablethroughthecabinet
cable clips.
8. In the card cage, clip the Ferrite Module onto the
dispenserpowercable.
9. Closethe power supply and install thetwomounting
screwsback into the power supply plate.Reconnect
thepowerplugs thatwereremovedpreviously(except
forthe9640powercable, whichis nolonger required).
Clip Ferrite Module to mech power cable.
5. Route the free end of the cable (the end with the
seven-positionconnector) down throughtheoval slot
beneaththe card cage.
6. Carefully pull the cable into the security cabinet.
Feed dispenser end of mech power cable
down through oval slot under card cage.
Dispenser end of mech
power cable.
Feed dispenser-end of mech power
cable down through oval slot. Pull cable
into security cabinet.
Route dispenser power cable through
cable clips.
9600 Dispenser Power Cable - Connectors
Backplane end Dispenser end
Polarizing Pin Polarizing Pin

TRITON SYSTEMS 7
9640-TO-9600
CONVERSION PROCEDURE
10. Connect the EJ-to-Mech Dispenser Cable (09600-
00027) to the Electronic Journal. Route the cable
through the cable clips.
INSTALL 9600 DISPENSER SLIDE TRAY
The SDD slide tray has three sets of holes: Top, Middle
and Bottom. Based on the dispenser type, you will use
either the Top or Middle holes to attach the slide
members,as indicated:
1. IMPORTANT: APPLY A SMALL AMOUNT OF
THREADLOCKCOMPOUNDTOTHETIPOFEACH
SLIDEMOUNTING SCREW!
Attachaninnerslidemember(removedfromthe9640
dispenser in a previous step) to the SDD dispenser
slidetray(03011-00434), usingthreeincluded screws
(02054-00048) and nuts (02301-00040). DO NOT
TIGHTENTHESCREWSATTHISTIME! Repeatfor
theother slide member.
•Forolder-style SDD dispensers, use the top set
of holes!
•Fornewer-styleSDD dispensers,usethe middle
set of holes!
Connect EJ-to-Mech data cable to the
Electronic Journal.
Route EJ-to-Mech data cable through
cable clips. For older-style mechs, attach slide
using TOP set of holes. For newer
mechs, use MIDDLE holes.
TOP set of holes for older mechs.
MIDDLE set of holes for newer mechs.

TRITON SYSTEMS
9640-TO-9600
CONVERSION PROCEDURE
8
4. Install the slide tray by carefully aligning the ends of
the left and right inner slides on the tray with the
corresponding slots on the cabinet rails.
When the left and right slides are lined up, slowly
pushtheslidesintotheouter rails. Continue pushing
until you reach the rail stops. The tray should be
completely within the security cabinet enclosure.
Push inner slides into cabinet rails.
Slide Tray installed. Shown in operating
position
Align left and right inner slide ends with
slots on cabinet rails.
2. Pulleachslideforwardto remove any play within the
mounting holes. Tighten the screws firmly to secure
eachslide member.
3. Inthesecuritycabinet,grasptheouterslide members
and pull them out to the fully extended position.
Use a nutdriver and a Phillips
screwdriver to attach the inner slide
members to the SDD Dispenser Tray.
Insert screws from this side. Use nuts to secure screws
Pull each slide forward before
tightening screws.
Pull outer slide members to fully
extended position.

TRITON SYSTEMS 9
9640-TO-9600
CONVERSION PROCEDURE
Slowly extend the slide tray on the rails. Stop when
therailsarefully extended.Thisis theserviceposition
for the slide tray.
5. Place Dispenser Mechanism on slide tray, allowing
enoughspace at therear of the mechanismto allow
access to the control board. Do not slide the
mechanism under the rear tabs on the tray until
directed to do so in a later step!
6. PlugtheDispenserPowerCable (09600-00013) into
thematingconnector (PL2) also located on theback
of the dispenser. Make sure the DC power cable
is plugged into the mating connector properly
before proceeding.
7. Plug the Dispenser Data Cable (09600-00027) into
thematingDB25connector (PL6)locatedon theback
ofthedispenser, using a small flat head screwdriver.
Slide Tray installed. Shown in service
position
Place dispenser mechanism on slide
tray.
Dispenser mechanism on slide tray.
Do not slide mechanism under rear
tabs until power and data cables have
been connected!
Attach power cable to dispenser control
board.
Attach data cable to dispenser control
board.
Location of slide tray tabs.

TRITON SYSTEMS
9640-TO-9600
CONVERSION PROCEDURE
10
9. Slidethe dispenser into the cabinet while viewing the
dispenser cables. Ensure the cables don’t catch on
anything.
10. Load the currency cassette, prime it and then install
it intothe dispensing mechanism. Refer to the 9600
OperationsManual (07103-00032) for instructions
on loading the cassette!
11. After installing the cassette, push the slide tray into
the cabinet and close the security cabinet door.
Check that the dispenser currency exit and the bill
tray opening align. Close and lock the security
cabinet.
12. Plug the ATM main power cord back into the wall
outlet and turn the power on at the service panel, if
needed. Turn theATM power switch to ON (I).
8. Lift the dispenser slightly and slide the bottom rear
edge of the unit under the two tabs on the slide tray.
Lower the front of the dispenser, making sure the
cutouts in the left and right chassis extensions hook
thetwothreadedbolts that are built in to the topfront
of the slide tray. The dispenser should lay flush with
the surface of the slide tray.
Place the two included wing nuts on the threaded
bolts and secure the dispenser to the slide tray.
Hook chassis cutouts on slide tray bolts
Secure left and right corners of
dispenser to slide tray using included
wing nuts.
Slide bottom rear edge of dispensing
mechanism under tabs on slide tray.
Refer to the 9600 Operations Manual for additional
informationregarding the software setupof the unit.
For additional help, contact the Triton Technical
ServiceDepartment.