Dunster House Unique Cabin Corner Bar User manual

CabinCorner Bar
InstallationManual
UniqueCabin CornerBar ReferenceNumber
www.dunsterhouse.co.uk

Important
ThankyouforpurchasingthecabincornerbarfromDunsterhouse.Weaim forourcustomerstoenjoyourproductsfor
manyyearsandweappreciateyourcustom.
*Pleaseretainalldocumentationwith regardstoyourpurchase.Thiscabincornerbarcomeswithauniquecabincorner
barreferencenumber(shownonthefront pageof thismanualandalsoontheoutsideof thepackaging).Thisnumber
willberequiredintheunlikelyevent thatyouneedtocontactus.Ifyoudoneedtocontact us,pleasedosoinwritingby
e-mail to [e-mail] orfaxuson01234 224497 orbypostto:-DunsterHouseLtd. CaxtonRoad,ElmsFarm
IndustrialEstate,Bedford,MK41 0LF,England.
*Priortoassembly,storeallcomponentsinacool,dryplaceaway from directcontactwiththeground, sunlightor
moisture.
*Whenselectingthelocationforyourcabincornerbar,ensurethecabincornerbarwill notbesubjectedtoextreme
weatherconditions.
CabinCornerBarInstallationManual
Thenatureofwood
Thewoodprovidedwithyourcabincornerbarisasoftwood.
Woodisanaturalproduct thatmay have knots,knotholes,imperfections,cracksandwarping.
Duetotheinherent peculiaritiesof woodwemake noguaranteeswithregardstotheabove,norwillwebeableto
replaceanytimberforanyof thefollowing:
*Anytimberthathasbeentreated,paintedorstainedbythepurchaser.
*Anytimberthatcontainsknotswheretheydonotinfluencethestructualstabilityofthecabincornerbar.
*Cosmeticappearences- colourvariationscausedbythestructureorageof thetimber.
*Timberthathasshakes,cracksorgapsthatdonotinfluencethestructualstrengthof thecabincornerbar.
*Twistedtimberthatcanstill beinstalledbyacompetent person.
*Queriesarisingfrom aneglectfulmannerof construction,beitfoundationalorduring/duetotheerectionof thecabin
cornerbar.
*Queriesduetomodificationsbytheowner,causingtimbertodeform.
Allvalidquerieswillbe dealtwithbythe exchangeorreplacement ofthe defective parts only
Page1

Panel A (With M8 Metal Inserts)
2x
Wall Panel
Panel B (With M8 Metal Inserts)
1x
Wall Panel
Panel C (With M8 Metal Inserts)
1x
Wall Panel
Panel D (Without M8 Metal Inserts)
1x
Wall Panel
Moveable Bar top
1x
Small Bar Top
Bar shelf
1x
Bar Shelf
Cabin Corner Bar Installation Manual
Page 2
57.5536 1603 57.5
557 57.5
1080
536 57.5
1080
600
603
19
1571
250
19
2x
M8 Metal
Inserts
2x
Holes
Through
2x
M8 Metal
Inserts
2x
Holes
Through
2x
Holes
Through
2x
Holes
Through
M8 Metal
Insert
2x
M8 Metal
Inserts
1080
1080
1706 44
600
Bar Top
1x
Bar Top

45x45x450.A
1x
FrameSupport
45x45x450.B
1x
FrameSupport
45x45x220.A
1xFrameSupport
45x45x400.B
1x
FrameSupport
45x45x200.A
1x
FrameSupport
45x45x150.A
1x
FrameSupport
70x70x700.A
1x
BarPillar
70x70x700.B
3x
BarPillar
70x70x700.C
1x
Bar Pillar
CabinCorner BarInstallationManual
Page3
450 45
45
450 45
45
220 45
45
400 45
45
200 45
45
150 45
45
700 70
70
700 70
70
700 70
70

19x90x1578.B
1x
DecorativeFascia
19x90x1045.B
1x
DecorativeFascia
19x90x525.B
1x
DecorativeFascia
19x90x200.A
1x
BarConnector
19x90x1641.A
1x
Trim
19x90x1119.A
1x
Trim
8x38x1527.A
1x
Trim
8x38x990.A
8x
Trim
19x90x549.A
1x
Trim
19x90x549.B
1x
Trim
8x38x1032.A
1x
Trim
8x38x481.A
2x
Trim
CabinCorner BarInstallationManual
Page4
ACCESSORIES
Description QTY
60mmConfirmatScrewforInsert(Hex Allen KeyHead) 15
45mmConfirmatScrewforInsert(Hex Allen KeyHead) 10
30mmConfirmatScrewforInsert(Hex Allen KeyHead) 5
M8Washers 25
M5Washers 5
70mmConfirmatScrews(Hex AllenKey Heads) 11
25mm Screws 65
3.9mmx35mm Screws 20
Ø8x30mmDowels 6
Modesty Blocks 12
4mm(Hex)Allen Key 1
InstallationManual 1
1578 19
88
1045
88
19
525 19
88
200 19
90
1641
80
19
19
90
1527 8
38
990
38
8
1119
549 19
90
90
19549
1032 8
38
481 8
38

PanelA (WithM8MetalInserts)
2x ModestyBlock
4x
CabinCornerBarInstallationManual
Page5
Step1
Attach 2x'ModestyBlocks'onthe first 'PanelA'asshown inthe
diagramusing2x'25mm Screws'
Step1&2 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtherightcomponentwiththerightlength.
57.5
8x 25mm Screws
1x ScrewdriverorDrill(CrossHead)
1x TapeMeasure(Recommended)
PanelA
536
HolesThrough
M8MetalInserts
TOP
BOTTOM
45
TOP
BOTTOM
45x45x401.A
45x45x1080.B
Pleaseensurethe ModestyBlocksarealwaystothe edgeofthe PanelComponentasshowninthe diagram
25mm
Screws
25mm
Screws
Pre-Drill forallscrewstoavoidsplittingthetimber
Alldimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
PanelA
25mmScrews
25mmScrews
45x45x401.A BOTTOM
TOP
TOP
BOTTOM
Step2
Attach 2x'ModestyBlocks'on the second 'PanelA'asshowninthediagram
using2x'25mm Screws'
ModestyBlock
Modesty Block
Modesty Block
Modesty Block
ModestyBlock
ModestyBlock Modesty Block
Modesty Block
Flush
1080

ModestyBlock
2x
PanelB (With M8MetalInserts)
1x
CabinCornerBarInstallationManual
Page6
Step3 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtheright component withtherightlength.
4x 25mm Screws
1x ScrewdriverorDrill(CrossHead)
1x TapeMeasure(Recommended)
TOP
BOTTOM
1603
57.5
290
Holes
mm
Apart
65
Holes
mm
Apart
45x45x1488.A
PanelB
Step3
Attach2x'ModestyBlocks'on'PanelB'using
2x'25mm Screws'foreachblock
Usethediagramasareference
Pleaseensurethe Modesty
Blocksarealwaystothe edge
ofthe PanelComponentas
showninthe diagram
LEFT
RIGHT
RIGHT
LEFT
RIGHT
LEFT
25mm Screws
25mm Screws
45x45x1488.A
Alldimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
Pre-Drill forall screwstoavoidsplittingthetimber
Modesty Block
Modesty Block
ModestyBlock
ModestyBlock
1080
Flushatthe top
Flushatthetop

45x45x150.A
1x
45x45x220.A
1x 45x45x200.A
1x
CabinCornerBarInstallationManual
Page7
Step4
Fix '45x45x150.A' and'45x45x220.A'together using
1x'70mm ConfirmatScrew'andthe'(Hex)Allen Key'
Usethediagramasareference
Step5
Fixthe'Step4'constructwith '45x45x200.A'using2x
'70mm ConfirmatScrews'andthe'(Hex)AllenKey'
Usethediagramasareference.
Step4&5 -RequiredComponents 3x 70mmConfirmatScrews
1x (Hex)Allen Key
1x TapeMeasure(Recommended)
45x45x150.A
148 45
45
220 45
45
Viewaftercompleting'Step 4'
45x45x220.A
45x45x150.A
45x45x200.A
Viewaftercompleting'Step5'
Note:-Itisstronglyrecommendedtouseatapemeasuretofindtheright component withtheright length.
200 45
45
Step5Construct
45x45x220.A
70mm ConfirmatScrews
70mmConfirmatScrew
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture

45x45x400.B
1x 45x45x450.A
1x
45x45x450.B
1x ModestyBlock
1x
CabinCornerBarInstallationManual
Page8
Step6
Fix'45x45x400.B'and'45x45x450.B'usingthe
1x'70mm ConfirmatScrew'provided,tighten
themtogetherwiththe'(Hex)AllenKey'
Usethediagramasareference.
Step7
Fixtogethertheconstructmadein'Step6'
and'45x45x450.A'using2x'70mmConfirmat
Screws'andthe'(Hex)Allen Key'
Usethediagramasareference.
Step6&7&8 -RequiredComponents 3x 70mmConfirmatScrews2x 25mmScrews
1x ScrewdriverorDrill (CrossHead)1x (Hex)Allen Key
1x TapeMeasure(Recommended)
Viewaftercompleting'Step 6'
Viewaftercompleting'Step7'
Note:-Itisstronglyrecommendedtouseatapemeasuretofindtheright component withtheright length
400 450
45
45
45
45
450
45
45
45x45x450.B
45x45x400.B
70mmConfirmatScrews
45x45x450.A
45x45x450.B
45x45x400.B
Step8Construct
70mm ConfirmatScrews
45x45x450.A
45x45x450.A
Step7Construct
25mm Screws
Step8
Takethe'Step7Construct'andfix1x
'ModestyBlock'using2x'25mm Screws'
'ModestyBlock'(5mm Gapon both
sidesof'45x45x450.A')
Alldimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
Pre-Drillforallscrewstoavoidsplittingthetimber
ModestyBlock

PanelB (WithM8MetalInserts)
1x
CabinCornerBarInstallationManual
Page9
Step9
Takingthe'Step5Construct'and2x'70mm
ConfirmatScrews',tightenthemtogetherusing
the'(Hex)Allen Key'.Pleaseensurethe'Step5
Construct'istherightwayup.
Usethediagramasareference.
Step9&10 -RequiredComponents 4x 70mmConfirmatScrews
1x (Hex)Allen Key
1x TapeMeasure(Recommended)
Note:-It isstronglyrecommendedtouseatapemeasuretofindtheright component withtherightlength.
Step5Construct
1x
70mmConfirmatScrews
PanelB
Step5Construct
65
Holes
mm
Apart290
Holes
mm
Apart
1603
57.5 TOP
2xHoles
onthe inside
RIGHT
BOTTOM
LEFT
TOP
TOP
BOTTOM
RIGHT
LEFT
2xHoles
ontheinside
TOP
Step8Construct
1x
70mmConfirmatScrews
Step8Construct
PanelB
Step10
Usingthe'Step8Construct'and2x'70mm
ConfirmatScrews',tightenthemtogetherusing
the'(Hex)AllenKey'.Pleaseensurethe'Step8
Construct'istherightwayup.
Usethediagramasareference.
Alldimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
TOP
BOTTOM
RIGHT
LEFT
1080
Flushatthe topwith
the horizontalsupport

PanelA (With M8MetalInserts)
1x PanelB (With M8MetalInserts)
1x Barshelf
1x
CabinCornerBarInstallationManual
Page10
Step11
Attach the'PanelA'thatwas
constructedin'Step1'on theleft
sideof'PanelB'
Placea'M8Washer'inthe'60mm
ConfirmatScrew'andtighten'Panel
A'and'PanelB'togetherin 2places.
Usethediagramasareference.
Step11 &12 -RequiredComponents 2x 60mmConfirmatScrews(ForInsert)2x M8Washers
1x ScrewdriverorDrill(FlatandCross Head)1x 3.9x35mm Screws
1x TapeMeasure(Recommended)1x (Hex)Allen Key
Note:-Itisstronglyrecommendedtouseatapemeasuretofindtheright component withtheright length.
60mm ConfirmatScrews
57.5
45
M8Metal
Inserts Holes
Through
536
BOTTOM
TOP 57.5
65
Holes
mm
Apart290
Holes
mm
Apart
1603
TOP
LEFT
BOTTOM
RIGHT
TOP
BOTTOM
TOP
BOTTOM
PanelB
Alldimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
Pre-Drillforallscrewstoavoidsplittingthetimber
35mmScrew
Barshelf
PanelA
250 19
1571
TOP
BOTTOM
Step12
Placethe'Bar Shelf'inthe
positionshown.
Witha'35mm Screw'securethe
barshelfusingthepredrilled
holeasaguide.
Usethediagramasareference.
1080
1080

PanelA (WithM8MetalInserts)
1x PanelB (WithM8MetalInserts)
1x
CabinCornerBarInstallationManual
Page11
Step13
Attachthe'PanelA'thatwasconstructedin 'Step2'ontherightsideof'PanelB'
Placea'M8Washer'in the'60mm ConfirmatScrews'andtighten'PanelA'and'PanelB'togetherin2places.
All 'ModestyBlock'son'PanelA'andshouldbein linewiththe'ModestyBlockson'PanelB'.
Usethediagramasareference.
Step13 -RequiredComponents 2x 60mmConfirmatScrews(ForInsert) 2x M8Washers
1x (Hex)Allen Key
1x TapeMeasure(Recommended)
Note:-Itisstronglyrecommendedtouseatapemeasuretofindtheright component withtheright length.
57.5
45
M8MetalInserts HolesThrough
536
BOTTOM
TOP
57.5
65
Holes
mm
Apart290
Holes
mm
Apart
1603
TOP
LEFT
BOTTOM
RIGHT
TOP
BOTTOM
60mmConfirmatScrews
andWashers
PanelB
PanelA
PanelA
TOP
BOTTOM
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
1080
1080

Bar top
1x
D
Cabin Corner Bar Installation Manual
Page 12
Step 14
Place the 'Bar Top' with the TOP facing
upwards and the front of the 'Bar Top'
Ensure that the Back of the bar top is flush
with the 2x 'Panel A'.
When the 'Bar Top' has been positioned flush
and central, you will have an approximate of
51.5mm overhang on the sides and the front.
Fix the 'Bar Top' using 7x '25mm Screws'
through the 'Modesty Blocks' attached in the
earlier steps
Step 14 - Required Components
7x 25mm Screws
1x Screwdriver or Drill (Cross Head)
1x Tape Measure (Recommended)
Note:- It is strongly recommended to use a tape measure to find the right component with the right length.
TOP
BOTTOM
2x Holes in EACH corner 4x Holes on side
1x Holes in EACH corner
TOP
FRONT
FRONT
FRONT
BACK BACK
BACK
TOP
FRONT
BACK
Pre-Drill for all screws to avoid splitting the timber
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture
Flush
5
1
.
5
25mm Screw
inserted from the underside
once the Bar Top is in position.
Repeat this 7 times in all
places with modesty blocks
Stiffening
Braces

Front Bar Assembly
1x
70x70x700.A
1x
70x70x700.B
1x
Cabin Corner Bar Installation Manual
Page 13
Step 15
Insert a 'Dowel' into the 'Dowel' Hole and make sure the M8 Metal Insert at the top of the post is facing towards the
positions shown in the diagram. Insert a 'M8 Washer' and '60mm Confirmat Screw' into the post from below the 'Bar Top' as
shown in 'Diagram A'
Step 15 - Required Components
Note:- It is strongly recommended to use a tape measure to find the right component with the right length.
2x 60mm Confirmat Screws (For Inserts) 2x M8 Washer
1x (Hex) Allen Key 2x 8mm x 30mm Dowel
1x Tape Measure (Recommended)
700
M8 Metal
Insert
M8
Metal
Insert
Dowel
Hole
LEFT
RIGHT
FRONT
LEFT
RIGHT
FRONT
M8 Metal
Insert
Facing Right
Diagram A
Bar shelf with bracing
70x70x700.B
Dowel
60mm Confirmat
Screw and M8 Washer
M8 Metal
Insert
Facing Front
70x70x700.A
Dowel
700
70
70
70
70
M8 Metal
Insert
M8 Metal Insert
Dowel Hole
70x70x700.A
70x70x700.B
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture

Front Bar Assembly
1x
70x70x700.B
1x
70x70x700.C
1x
Cabin Corner Bar Installation Manual
Page 14
Step 16
Insert a 'Dowel' into the 'Dowel' Hole and make sure the M8 Metal Insert at the top of the post is facing towards the
positions shown in the diagram. Insert a 'M8 Washer' and '60mm Confirmat Screw' into the post from below the 'Bar Top' as
shown in 'Diagram A'
Step 16 - Required Components
Note:- It is strongly recommended to use a tape measure to find the right component with the right length.
2x 60mm Confirmat Screw (For Insert) 2x M8 Washer
1x (Hex) Allen Key 2x 8mm x 30mm Dowel
1x Tape Measure (Recommended)
LEFT
RIGHT
FRONT
M8 Metal
Insert Facing
the Front
Diagram A
700
70
70
Dowel Hole
M8 Metal Insert
M8 Metal
Insert
70x70x700.C
Insert
Dowel
60mm Confirmat
Screw and M8 Washer
M8 Metal
Insert
Facing Left
LEFT
FRONT
RIGHT
70x70x700.B
70x70x700.C 70x70x700.B
70x70x700.C
60mm Confirmat
Screw and M8 Washer
700
M8 Metal Insert
Dowel Hole
M8 Metal
Insert
70
70
Insert Dowel
All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture

19x90x1578.B
1x
CabinCornerBarInstallationManual
Page15
Step17
Fixthecomponent'19x90x1578.B'inthe
positionshown inthediagram.
Insert the'M8Washer'intothe'45mm
ConfirmatScrew'andtightenthecomponents
togetherin2places
Usethediagramasareference.
Step17 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtherightcomponent withtheright length.
2x 45mm ConfirmatScrew(ForInserts)2x M8Washers
1x (Hex)Allen Key
1x TapeMeasure(Recommended)
1578 19
88
70x70x700.B
70x70x700.B
19x90x1578.B
19
19
Once the '19x90x1578.Bisfixed,
youshouldhave19mm leftoveronbothsides.
45mmConfirmatScrews
andM8Washer
45mmConfirmatScrews
andM8Washer
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture

CabinCornerBarInstallationManual
Page16
Option2
Left SideBar
Continuefollowingthe
STEPS butinamirrored
way.
Option1
RightSideBar
Continuefollowingthe
STEPS tobuildtheCabin
Bar
At thisstage, pleasechoosewhichsideyou want yourbar

PanelD
(WithoutM8MetalInserts)
1x
PanelC
(WithM8MetalInserts)
1x
CabinCornerBarInstallationManual
Page17
Step18 (RightSideBar&Left SideBar)
Place'PanelC'onitsbackandattach'PanelD'toitsside.
Placea'M8Washer'in the'60mm ConfirmatScrews'and
tighten'PanelC'and'PanelD'together in2placesusing
the'Hex'key.
Usethediagramasareference.
Step18 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtherightcomponentwiththerightlength.
2x 60mmConfirmatScrew2x M8Washers
1x (Hex)Allen Key
1x TapeMeasure(Recommended)
TOP
BOTTOM
536
45 58
1080
2xHoles
Through
2xHoles
Through
57.5539
BOTTOM
TOP
BOTTOM
BOTTOM
TOP
TOP
12.5
60mm ConfirmatScrew
andM8Washer
60mmConfirmatScrew
andM8Washer
M8Metal
Inserts
HolesThrough
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
PanelD
PanelC
1080

ModestyBlock
3x
CabinCornerBarInstallationManual
Page18
Step19
Attach 3x'ModestyBlocks'inthepositions
shown using2x'25mmScrews'permodesty
block.
Usethediagramasareference.
Step19 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtheright component withtheright length.
6x 25mmScrews
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
PanelD
PanelC
FlushSide
SmallGroovedOverhang
Forthe LeftSideBar, usingthesame
principlesastheRightSideBar,position the
modestyblockonthebottomusingthesame
dimensionsandinstructions
25mmScrews
25mm Screws
25mm Screws
Upagainstthe
endofthe component
PositionofModestyblocksforLeftSideBar
PanelC
PanelD

Step19 Assembly
1x FrontBarAssembly
1x MoveableBartop
1x
CabinCornerBarInstallationManual
Page19
Step20
Takingthe'Step19 Assembly'attach ittothefront
barusing2x'60mm ConfirmatScrews'and2x
'Washers'.
For the Left SideBar, usingthesameprinciplesas
theRightSidebar,ensurethatyoufitthebartothe
lefthandsidewiththegroovededgeslottingin.
Usethediagramasareference.
Step20 &21 -RequiredComponents
Note:-It isstronglyrecommendedtouseatapemeasuretofindtheright componentwiththeright length.
2x 60mm ConfirmatScrews(ForInserts)2x M8Washers
1x (Hex)Allen Key 4x 25mmScrews
1x TapeMeasure(Recommended)1x ScrewdriverorDrill(CrossHead)
PanelA
60mmConfirmatScrews
andM8Washers
MoveableBartop
Step21
Oncethe'Step19 Assembly'hasbeen attached,placethe
'MoveableBarTop'intoplaceandfixittogetherusingthe
samemethodasattachingthelong'FrontBar'.Use3x'25mm
Screws'fromunderneathscrewingupwardsthrough the
'ModestyBlocks'
All dimensionsareapproximateandsubjecttothelimitationsofthematerialusedandthemethodsofmanufacture
LeftSideBar
Flushwith
the frontbar
Groovededgeshould
slotintothefrontbar
walltoformahidden joint
PanelC
Place the 'MoveableBarTop'
withthe twoholesfacing
upwardsandtowardsthe corner
600 19
603