Duracable DM12S User manual

Right in there with you.
dm125 dm138
stop Read manual before operating
keep manual for future reference

2
DM125 & DM138 MACHINE MANUAL
WARRANTY
Duracable Manufacturing Company warrants the DM125 / DM138 machine to be free from defects in material and workmanship for a period of two
years from the date of purchase. Warranty service can be obtained by contacting Duracable Manufacturing Company at the address listed below. If a
defect is covered by warranty, Duracable Manufacturing Company will repair or replace the defective machine or component without charge for labor
or materials (freight is not included).
Warranty of the machine is limited to the original purchaser. Duracable Manufacturing Company assumes no responsibility for damage or injury from
accident, neglect, abuse, misuse or from damage due to repair or alterations by others. This warranty does not cover damage to the machine from use
of parts other than genuine Duracable brand parts.
Duracable Manufacturing Company’s sole obligation and the original purchaser’s sole remedy under this warranty shall be for repair or replacement
as described above. All other warranties, expressed or implied, including but not limited to, implied warranties of merchantability and fitness for a
particular purpose, are disclaimed. In no event shall Duracable Manufacturing Company be liable for any incidental or consequential damages.
PARTS AND SERVICE INSTRUCTIONS
Parts can be purchased from Duracable Manufacturing Company. Service work is also available. Service is performed by trained factory personnel.
Machines sent to the factory for evaluation and repair can be estimated and quoted prior to service work. When sending a machine, be sure to include
the return address and include instructions on how the repair should be handled. Instructions can either be included with the machine, explained to your
account manager over the phone (800-247-4081), or faxed (515-223-6109).
IMPORTANT
Keep this manual in a safe, convenient place for future reference. Important information about this machine, its diagrams and warranty information are
included in this manual.
Serial Number: Date of Purchase:
Duracable Manufacturing Company
300 Ashworth Road • West Des Moines, IA 50265
Table of Contents
2Warranty, Parts and Service
3Safety Labels
4-5 DM125 / DM138 Machine Operation
6-7 DM125 Information and Specifications
8-9 DM138 Information and Specifications
10-13 DM125 Machine Schematics and Parts List
14-15 DM138 Machine Schematics and Parts List
16-17 DM125 / DM138 Reel Schematics and Parts List
18-20 DM125 / DM138 Electrical Schematics and Safety Information
21 How to Splice DuraFlex®Cable and How to Bond End Fittings

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DM125 & DM138 MACHINE MANUAL
Safety Labels
Duracable Manufacturing uses three signal words on its
safety labels and instructions. These words have the following
definitions:
A ‘Danger’ label indicates an imminently hazardous situation
that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situation,
typically for machine components that, for functional purposes,
cannot be guarded. The word ‘danger’ will be in white letters on
a red background.
A ‘Caution’ label indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices. The word ‘caution’ will
be in black letters on a yellow background.
The safety label format includes the signal word and symbol, a
picture (not required), and the message.
A ‘Warning’ label indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed.
It may also be used to alert against unsafe practices. The word
‘warning’ will be in black letters on an orange background.
DANGER
WARNING
CAUTION

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DM125 & DM138 MACHINE MANUAL
Safe Machine Operation
Read this machine manual thoroughly before assembling or
operating the machine. Become familiar with its controls and
proper use before operating. Keep this manual in a handy place
for reference and parts replacement referral. This machine is
designed specifically for the purpose of opening and cleaning
drains. Use it for this purpose - do not use it for other purposes.
Use gloves to protect your hands. Wear them to feed and
retrieve cable. Use a material that can not be easily grabbed by
the cable. Most leather gloves and certain rubber gloves work
well.Duracable Manufacturing Company has each type available
through the Duracable Product Catalog. Also, avoid the use of
loose-fitting clothes or jewelry when operating this machine.
Keep guards in place to protect the operator from the electric
motor and electrical wiring. These guards are for safety
protection and must be in place when running the machine.
Each machine is equipped with an air foot pedal or toggle on/
o switch. The pedal allows the machine operator to turn the
machine on or o with the foot while keeping both hands on the
cable.
Select a work area free from obstruction with room to work.
Keep the machine within three feet of the pipe opening, allowing
only enough room to work. This is required to shorten the length
of exposed cable, thus providing maximum control in high-
torque situations. Take a position that is comfortable to the left
or right side of the machine for feeding or retrieving cable. For
high work openings, the machine can be placed on its back as
conditions require.
When performing a job, use the smallest blade first. Rinse the
pipe after each blade is run through the line in order to clean out
loosened debris. Then follow with the increasing sizes of blades
until the size used is one that actually scrapes the side of the pipe
or sewer. The cutting blades are flexible and can be compressed
to enter most cleanout openings. Centrifugal force created by
the spinning cable forces the blades to expand to their natural
diameter or to the walls of the pipe. It is advisable to maintain a
very keen cutting edge on the blades at all times.
Place two hands on the cable between the outlet of your
machine and the cleanout, and keep them there at all times
during operation. Your hands placed in the proper position will
provide a guide for the cable.
As the blade makes contact with an obstruction in the line, it
stops the blade from turning and builds torque in the cable.
Do not permit the blade to get hung up in an obstruction for
more than three seconds. Torque buildup can be both helpful
and dangerous. It is helpful when pulled from the obstruction
in a timely manner. When the cable is pulled away, the tension is
released and the blade turns at a high speed. When the blade is
free, feed it back into the obstruction to make use of the built-up
power to clean the line. It is dangerous because excess torque
can cause looping over of the cable. Serious injury to fingers
and hands is possible unless precautions are observed. When
retrieving cable from the line, feed the cable into the machine
until the blade is close to the cleanout opening. Shut o the
machine and hand-feed the remaining cable into the machine.
Unpacking Your Machine
The DM125 / DM138 is shipped to you fully assembled and ready
to use. The base machine, reel, cable, and the revolving arm are
all included. When the machine arrives, remove it immediately
and inspect for damage. If any of the contents are damaged,
contact your motor freight carrier immediately.
Lubrication Maintenance
Caution: Do not over oil these points.
• Reel Shaft and Reel Bearings - Check and re-tighten set screws
during the first 24 to 48 hours of operation. The reel shaft
requires monthly lubrication. Use a multipurpose grease or
heavy oil. Keeping the shaft lubricated means the reel will
slide freely and will not “freeze” to the shaft and need to be
repaired. The reel bearings require some light oil monthly.
• Belt-Check tension during the first 24 to 48 hours of operation.
• Belt Tension - Ideal deflection is 1/4”. Over tensioning shortens
belt and bearing life.
• Air Foot Pedal - Check for wear or stress cracks.
Cable Care Instructions
Take care of your cable for optimum performance. The
recommended care procedure is as follows:
• Break in a new cable. To relieve the stress on new cable that
has been coiled since its manufacture, put it in a clean line and
run it for 10 minutes.
• Oil the cable once a week.
• Rinse the cable immediately after each use with the hottest
water available. This is especially important if the cable was in
acid or alkali during use.
• When one end of the cable begins to show wear, rewind and
use the opposite end. (Tip: order the same kind of end fittings
on both ends of the cable.)
• If the cable kinks, cut out the kink and splice the cable ends
together.
Installing New Cable
• Remove cable from the carton and lay it in a straight line on
the floor.
• Make sure the reel is secured on the machine and the revolving
arm rotates freely.
• Feed the cable through the revolving arm.
• The revolving arm must be turning counterclockwise while
loading the cable.
• Install the guide tube, cable end, and cutting blade. The cable
end may be bent to desired form (as shown on the next page).
Machine Operation

5
DM125 & DM138 MACHINE MANUAL
Machine Operation
Model DM125
with 8PRK, 8” Polyethylene Reel
Model DM125
with 8PRK, 8” Polyethylene Reel
Model DM138
with 14PRWLK, 14” Enclosed Polyethylene Reel
Model DM138
with 14PRWLK, 14” Enclosed Polyethylene Reel
DM125
1/6 HP Motor
230 RPM
Pulley Drive
8” Reel
1/4” x 37’ Cable
Integrated Handle
2-Year Warranty
Continuous Weld
Uni-body Frame
USES:
1-1/4” to 2” lines,
Residential,
Sinks,
Bathtubs,
Shower Drains
DM138
1/4 HP Motor
230 RPM
Pulley Drive
14” Reel
3/8” x 90’ Cable
Optional Handle
2-Year Warranty
Continuous Weld
Uni-body Frame
USES:
1-1/4” to 3” lines,
Residential,
Sinks,
Bathtubs,
Shower Drains

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DM125 & DM138 MACHINE MANUAL
Frame
The frame on the DM125 is a continuously welded uni-
body frame made of high strength aluminum alloy with
a heavy-duty casted front bearing mount. Non-marring
rubber pads do not leave marks on the customers’ floors.
Head Bearing
The DM125 is equipped with a heavy-duty casted self-
aligning head bearing, which makes sure that the reel
stays properly aligned when it spins. This increases the
life span, making for a longer-lasting reel. The head
bearing holds the reel in place, as well as allowing quick
release of the reel. Just loosen the two “T” bolts and
everything slides o for fast reel changes.
Electrical Wiring
The machine’s electrical wiring is located in the conduit
box on the right side of the motor, housing both the
forward/reverse switch and the air foot switch. There
is an optional on/o toggle switch that can be used in
place of the air foot pedal.
The Ground Fault Circuit Interrupter (GFCI) is built into
the electrical cord for added safety. The GFCI protects
the operator against electrical shock or electrocution. A
great feature is a switch guard that protects the forward/
reverse switch from accidentally being bumped and
going into reverse.
RPM/Drive
The DM125 has a 1/6 HP motor, operates at 230 rpm
and has a heavy-duty 20-amp switch. The machine
can be purchased with 300 rpm, however, caution is
recommended at this speed.
Maneuverability
The DM125 can operate in the upright position at just
the right angle to avoid tipping over. A guide tube and
quick-lock guide tube bracket are standard features on
the machine.
Cable and Reel Selections
The DM125 handles 1/4” cable with the 8PRK reel.
Standard Package
The DM125’s standard package (part number DM125A)
comes with the following items: revolving arm, 1/6 HP
motor at 230 rpm, 8” enclosed polyethylene reel, 1/4” x
37’ cable, guide tube, and quick-lock guide tube bracket.
See the machine packages and accessories charts on the
next page for additional options.
DM125 Information and Specifications
The DM125 machine is shown above with the 8PRK reel and guide tube and
quick-lock guide tube bracket. (See options on the next page.)
Model DM125’s standard quick-lock guide tube bracket
is shown above, part number 11036.
Machine Specifications (Approximate)
Length of Standard Machine 20”
Width of Machine with 8PRK Reel 10”
Height of Machine with 8PRK Reel 14”
Weight of Machine with 1/6 HP Motor 22.5 lbs
Weight of 8PR Reel with Inner Reel 5 lbs
Weight of 8PRK Reel with Inner Reel and
Head Bearing 6.25 lbs
Line Size 1-1/4”-2”
Recommended Use: residential lines, sinks,
bathtubs and shower drains

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DM125 & DM138 MACHINE MANUAL
* Add CH in front of cable part # for Hollow Core.
* Add CI in front of cable part # for Inner Core.
* Maximum length of cable is not always the recommended length.
* Custom lengths are available.
DM125 Information and Specifications
The DM125 is shown above with the 8PRK reel and
standard guide tube and quick-lock guide tube bracket.
Reels
Reel
Attachments
floating
Rings
floating ring
attachments Revolving Arm Cables*
Part # Dimensions Description Part # Part # Part # Part # Part # Dimensions
8PRK 8” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 25RA __25-037 1/4” up to 37’
Machine Packages
Part # Horse Power RPM Pedal/Switch Reel
DM125A 1/6 HP Motor 230 RPM Air Foot Pedal 8PRK
Machine Accessories / Replacement Parts
Part # Description
11006 1/6 HP Motor
25001 Toggle On/O Switch
25074 Air Foot Pedal (rubber) with 10’ Tubing
25061 Air Switch with Strain Relief Nut
25003 Forward/Reverse Switch
25216 Guide Tube
11036 Quick-Lock Guide Tube Bracket
8PR 8” Enclosed Polyethylene Reel (no head bearing)

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DM125 & DM138 MACHINE MANUAL
Frame
The frame on The DM138 is a continuously welded uni-
body frame made of high strength aluminum alloy with
a heavy-duty casted front bearing mount. Non-marring
rubber pads do not leave marks on the customers’ floors.
Head Bearing
The DM138 is equipped with a heavy-duty casted self-
aligning head bearing, which makes sure that the reel
stays properly aligned when it spins. This increases the life
span, making for a longer-lasting reel. The head bearing
holds the reel in place, as well as allowing quick release
of the reel. Just loosen the two “T” bolts and everything
slides o for fast reel changes.
Electrical Wiring
The machine’s electrical wiring is located in the conduit
box on the right side of the motor, housing both the
forward/reverse switch and the air foot switch.The Ground
Fault Circuit Interrupter (GFCI) is built into the electrical
cord for added safety. The GFCI protects the operator
against electrical shock or electrocution. A great feature
is a switch guard that protects the forward/reverse switch
from accidentally being bumped and going into reverse.
RPM/Drive
The DM138 has a 1/4 HP motor, operates at 230 rpm and
has a heavy-duty 20 amp switch.
Maneuverability
The DM138 can operate in the upright position at just the
right angle to avoid tipping over. A detachable handle,
with the bracket welded-on is an available option for the
DM138. If desired, it can be attached to the back plate to
allow for easy pick-up with the 14” reel. A guide tube and
quick-lock guide tube bracket are options.
Cable and Reel Selections
The DM138 is recommended with the 14PRK reel which
handles 5/16” cable and 3/8” cable. It can accommodate
the 8PRK reel and 1/4” cable.
Standard Package
The DM138’s standard package (part number DM138A)
comes with the following items: revolving arm, 1/4 HP
motor at 230 rpm, 14” enclosed polyethylene reel, 3/8”
x 90’ cable, and choice of end fittings. See the machine
packages and accessories charts on the next page for
additional options.
The Model DM138 is shown above with the 14PRK reel.
(See options on the next page.)
DM138 Information and Specifications
Machine Specifications (Approximate)
Length of Standard Machine 20”
Width of Machine with 14PRWLK Reel 14”
Width of Machine with 8PRK Reel 10”
Height of Machine with 14PRWLK Reel 15-1/4”
Height of Machine with 8PRK Reel 14”
Weight of Machine with 1/4 HP Motor 22.5 lbs
Weight of 14PR Reel with Inner Reel 6.5 lbs
Weight of 14PRWLK Reel with Inner Reel
and Head Bearing 7.75 lbs
Weight of 8PR Reel with Inner Reel 5 lbs
Weight of 8PRK Reel with Inner Reel and
Head Bearing 6.25 lbs
Line Size 1-1/4”-3”
Recommended Use: residential lines, sinks,
bathtubs and shower drains

9
DM125 & DM138 MACHINE MANUAL
Detachable handle with
welded-on bracket,
part number 11040.
The DM138 is shown above, to the left and right,
with the 14PRWLK reel.
* Add CH in front of cable part # for Hollow Core.
* Add CI in front of cable part # for Inner Core.
* Maximum length of cable is not always the recommended length.
* Custom lengths are available.
Reels
Reel
Attachments
floating
Rings
floating ring
attachments Revolving Arm Cables*
Part # Dimensions Description Part # Part # Part # Part # Part # Dimensions
8PRK 8” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 25RA __25-037 1/4” up to 37’
14PRWLK 14” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 38RAW-L
(standard arm)
__31-090
__38-090
5/16” up to 90’
3/8” up to 90’
14PRWRK 14” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 38RAW-R __31-090
__38-090
5/16” up to 90’
3/8” up to 90’
Machine Packages
Part # Horse Power RPM Pedal/Switch Reel
DM138A 1/4 HP Motor 230 RPM Air Foot Pedal 14PRWLK
DM138A2 1/4 HP Motor 230 RPM Air Foot Pedal 8PRK & 14PRWLK
DM138 Information and Specifications
Machine Accessories / Replacement Parts
Part # Description
11005 1/4 HP Motor
25074 Air Foot Pedal (rubber) with 10’ Tubing
25061 Air Switch with Strain Relief Nut
25003 Forward/Reverse Switch
11040 Detachable Handle with Welded-on Bracket
25216 Guide Tube
11036 Quick-Lock Guide Tube Bracket
8PR 8” Enclosed Polyethylene Reel (no head bearing)
14PRW 14” Enclosed Polyethylene Reel (no head bearing)

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DM125 & DM138 MACHINE MANUAL
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PARTS IDENTIFICATION FOR AIR FOOT PEDAL SCHEMATIC
Item # Qty. Part # Description
1 1 11016 Frame, Red
2 4 HXNUT27 #8-32 Hex Nut with Lock Washer
3 4 WA41 #8 Flat Washer
4 1 11025 Electrical Mounting Plate
5 1 11006 1/6 HP Motor
6 1 25212 GFCI / Rotating Danger Decal
7 1 MM23 Black Rubber Grommet
8 1 ECT26 Rubber Switch Boot
9 1 25003 Forward/ Reverse Switch
10 1 25015 Switch Guard
DM125 Schematic with air foot pedal

11
DM125 & DM138 MACHINE MANUAL
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.
PARTS IDENTIFICATION FOR AIR FOOT PEDAL SCHEMATIC
Item # Qty. Part # Description
11 1 25074 Air Foot Pedal (rubber) with 10’ tubing
12 1 25061 Air Switch with Strain Relief Nut
13 1 25069 Decal, Forward/Reverse with On/O
14 1 11030 Electrical Housing
15 5 SHCS31 1/4”-20 x 3/4” Socket Head Cap Screw
16 1 11031 Electrical Cover with Decal
1 25211 Rotating Warning Decal
17 4 SHCS39 #4-40 x 5/16” Socket Head Cap Screw
18 1 ELN1 Electrical Nut, 1/2” National Pipe Thread (NPT)
19 1 ECT34 1/2” Strain Relief, 90° Snap Elbow with Dome Nut
20 1 25166 GFCI Cord, 16/3 x 22”
21 2 25000 Machine Logo Decal
22 6 MM19 Black Rubber Frame Pad
23 2 CPLUG4 Black Rubber Frame Cap
24 1 MM20 Shaft Collar with Set Screw
25 1 11020 Reel Shaft
26 2 MB4 Reel Shaft Bushing
27 2 SB16 Reel Shaft Bearing
28 2 PHSC6 #10-32 x 5/8” Pan Head Machine Screw
29 2 CCL1 Black Cable Clamp
30 1 81010C 4L220 Belt – 300 RPM
31 1 11012C 4L240 Belt – 230 RPM
32 1 11010B Sheave, 4L x 6.0” Outside Diameter – 300 RPM
33 1 11012B Sheave, 4L x 7.0” Outside Diameter – 230 RPM
34 1 11010A Sheave, 4L x 1.5” Outside Diameter
35 1 11014 Drive Dog Spacer
36 1 11013 Drive Dog with Set Screw
37 1 11036 Guide Tube Bracket
1 PHSC6 #10-32 x 5/8” Pan Head Machine Screw
1 MM34 Swing “C” Washer
38 2 RLPIN7 1/4” x 5/8” Roll Pin
39 2 MM36 T- Bolt
40 1 SNTAG Serial Number Tag
41 1 MM38 Detent Ring Pin with Lanyard Attached
42 1 25216 Guide Tube, 36”
43 1 HKEY11 5/32” x 9.0” T-Handle Hex Key
44 1 HKEY10 3/16” x 9.0” T-Handle Hex Key
45 1 HKEY9 1/8” x 9.0” T-Handle Hex Key
DM125 Schematic with air foot pedal

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DM125 & DM138 MACHINE MANUAL
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3132
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PARTS IDENTIFICATION FOR TOGGLE ON/OFF SWITCH SCHEMATIC
Item # Qty. Part # Description
1 1 11016 Frame, Red
2 4 HXNUT27 #8-32 Hex Nut with Lock Washer
3 4 WA41 #8 Flat Washer
4 1 11025 Electrical Mounting Plate
5 1 11006 1/6 HP Motor
6 1 25212 GFCI / Rotating Danger Decal
7 1 MM23 Black Rubber Grommet
8 2 ECT26 Rubber Switch Boot
9 1 25015 Switch Guard
10 1 25003 Forward/Reverse Switch
DM125 Schematic with Toggle on / off switch

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DM125 & DM138 MACHINE MANUAL
PARTS IDENTIFICATION FOR TOGGLE ON/OFF SWITCH SCHEMATIC
Item # Qty. Part # Description
11 1 25001 On/O Switch
12 1 25069 Decal, Forward/Reverse with On/O
13 1 11030 Electrical Housing
14 5 SHCS31 1/4”-20 x 3/4” Socket Head Cap Screw
15 1 11031 Electrical Cover with Decal
1 25211 Rotating Warning Decal
16 4 SHCS39 #4-40 x 5/16”Socket Head Cap Screw
17 1 ELN1 Electrical Nut, 1/2” National Pipe Thread (NPT)
18 1 ECT34 1/2” Strain Relief, 90° Snap Elbow with Dome Nut
19 1 25166 GFCI Cord, 16/3 x 22”
20 2 25000 Machine Logo Decal
21 6 MM19 Black Rubber Frame Pad
22 2 CPLUG4 Black Rubber Frame Cap
23 1 MM20 Shaft Collar with Set Screw
24 1 11020 Reel Shaft
25 2 MB4 Reel Shaft Bushing
26 2 SB16 Reel Shaft Bearing
27 2 PHSC6 #10-32 x 5/8”Pan Head Machine Screw
28 2 CCL1 Black Cable Clamp
29 1 81010C 4L220 Belt – 300 RPM
30 1 11012D 4L240 Belt – 230 RPM
31 1 11010B Sheave, 4L x 6.0” Outside Diameter – 300 RPM
32 1 11012B Sheave, 4L x 7.0” Outside Diameter – 230 RPM
33 1 11010A Sheave, 4L x 1.5” Outside Diameter
34 1 11014 Drive Dog Spacer
35 1 11013 Drive Dog with Set Screw
36 1 11036 Guide Tube Bracket
1 PHSC6 #10-32 x 5/8” Pan Head Machine Screw
1 MM34 Swing “C” Washer
37 2 RLPIN7 1/4” x 5/8” Roll Pin
38 2 MM36 T-Bolt
39 1 SNTAG Serial Number Tag
40 1 MM38 Detent Ring Pin with Lanyard Attached
41 1 25216 Guide Tube, 36”
42 1 HKEY11 5/32” x 9.0” T-Handle Hex Key
43 1 HKEY10 3/16” x 9.0” T-Handle Hex Key
44 1 HKEY9 1/8” x 9.0” T-Handle Hex Key
DM125 Schematic with toggle on / off switch
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.

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DM125 & DM138 MACHINE MANUAL
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PARTS IDENTIFICATION FOR AIR FOOT PEDAL SCHEMATIC
Item # Qty. Part # Description
1 1 D11016 Red Frame
2 4 HXNUT27 #8-32 Hex Nut with Lock Washer
3 4 WA41 #8 Flat Washer
4 1 11025 Electrical Mounting Plate
5 1 11005 1/4 HP Motor
6 1 25212 GFCI / Rotating Danger Decal
7 1 MM23 Black Rubber Grommet
8 1 ECT26 Rubber Switch Boot
9 1 25003 Forward / Reverse Switch
10 1 25015 Switch Guard
DM138 Schematic with air foot pedal

15
DM125 & DM138 MACHINE MANUAL
PARTS IDENTIFICATION FOR AIR FOOT PEDAL SCHEMATIC
Item # Qty. Part # Description
11 1 25074 Air Foot Pedal (rubber) with 10’ tubing
12 1 25061 Air Switch with Strain Relief Nut
13 1 25069 Decal, Forward/Reverse with On/O
14 1 11030 Electrical Housing
15 5 SHCS31 1/4”-20 x 3/4” Socket Head Cap Screw
16 1 11031 Electrical Cover with Decal
1 25211 Decal, Rotating Warning
17 4 SHCS39 #4-40 x 5/16” Socket Head Cap Screw
18 1 ELN1 Electrical Nut, 1/2” National Pipe Thread (NPT)
19 1 ECT34 1/2” Strain Relief, 90° Snap Elbow with Dome Nut
20 1 25166 GFCI Cord, 16/3 x 22”
21 2 25000 Decal, Machine Logo
22 6 MM19 Black Rubber Frame Pad
23 2 CPLUG4 Black Rubber Frame Cap
24 1 MM20 Shaft Collar with Set Screw
25 1 11020 Reel Shaft
26 2 MB4 Reel Shaft Bushing
27 2 SB16 Reel Shaft Bearing
28 3 PHSC6 #10-32 x 5/8” Pan Head Machine Screw
29 2 CCL1 Black Cable Clamp
30 1 11040 Bolt-on Handle
31 1 11012D Belt, 4L240 – 230 RPM
32 1 11012B Sheave, 4L x 7.0” Outside Diameter – 230 RPM
33 1 11010A Sheave, 4L x 1.5” Outside Diameter
34 1 11014 Drive Dog Spacer
35 1 11013 Drive Dog with Set Screw
36 1 11036 Guide Tube Bracket
1 PHSC6 #10-32 x 5/8” Pan Head Machine Screw
1 MM34 Swing “C” Washer
37 2 RLPIN7 1/4” x 5/8” Roll Pin
38 2 MM36 T- Bolt
39 1 SNTAG Serial Number Tag
40 1 MM38 Detent Ring Pin with Lanyard Attached
41 1 25216 Guide Tube, 36”
42 1 HKEY11 5/32” x 9.0” T-Handle Hex Key
43 1 HKEY10 3/16” x 9.0” T-Handle Hex Key
44 1 HKEY9 1/8” x9.0” T-Handle Hex Key
DM138 Schematic with air foot pedal
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.

16
DM125 & DM138 MACHINE MANUAL
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Item Qty. Part# Description
1 1 SB8 Head Bearing
2 1 25RA Revolving Arm for 1/4” Cable
3 1 771402 Inner Reel with Head Bearing
4 6 SHCS32 1/4”-20 x 5/8” Socket Button Head Cap Screw
5 6 WA37 1/4 “ x 3/4” Bonded Washer
6 1 770801 8” Reel
7 1 D6A Reel Bearing
8 1 771403 Drive Plate with Hub
9 6 FLNUT5 1/4”-20 Hex Flange Head Nut, Locking
10 1 SKTS2 5/16” DS x 1/4”LS Shoulder Screw
11 1 MM39 Drain Plug Assembly
8PRK (8” Polyethylene Reel) Schematic for DM125 and DM138

17
DM125 & DM138 MACHINE MANUAL
Item Qty. Part# Description
1 1 D6A .438 ID x 1.012 OD Thrust Bearing
2 6 FLNUT5 .25-20 Flange Nut
3 1 SB8 1" Pillow Block Bearing
4 6 SHCS32 .25-20 x .625 SBHCS
5 6 WA47 .25 Body Washer
6 1 771403 8 & 14" Plastic Drum Hub - Plate
7 1 38RAW-L .678 ID-L Wide Mouth Revolving Arm Assembly
(optional right arm available 38RAW-R)
8 1 SKTS2 .313 OD x .25 LG Socket Shoulder Screw
9 1 771405 14" Dia Big Mouth Plastic Drum
10 1 MM60 .5-13 x .75 STD threaded plug
11 1 771408 3" Long Inner Drum w/Bearing
12 1 11014 .504ID x .628OD x .375LG Liner
1
2
3
4
5
6
7
8
9
10
11
12
14PRwlK (14” Polyethylene Reel) Schematic for dM138

18
DM125 & DM138 MACHINE MANUAL
The wiring diagram for the basic DM125 / DM138 is shown above. If you experience any electrical diculties in operating your
machine, or you notice any frayed or inadequate wiring, or wiring that does not conform to the diagram, discontinue use of your
machine immediately and have a qualified electrician repair it, or return it for repair to Duracable Manufacturing Company.
Electrical Schematic for air foot pedal (for DM125 and DM138)

19
DM125 & DM138 MACHINE MANUAL
The wiring diagram for the basic DM125 is shown above. If you experience any electrical diculties in operating your machine,
or you notice any frayed or inadequate wiring, or wiring that does not conform to the diagram, discontinue use of your machine
immediately and have a qualified electrician repair it, or return it for repair to Duracable Manufacturing Company.
Electrical Schematic For toggle on / off switch (for DM125)

20
DM125 & DM138 MACHINE MANUAL
Handle with Care
Although electricity is one of the safest energy forms, we
tend to forget how powerful and dangerous it can be if not
used properly. Every year many people are injured or killed by
electricity. Most of these accidents could have been prevented
with simple precautions and careful use of electricity. Following
are some tips to help avoid electrical accidents. Read through
this information. Be sure you understand its importance. If you
have questions or feel you may have a potential electrical hazard,
tell your supervisor or call a qualified electrician immediately.
General Electrical Guidelines
Remember, electricity is always trying to make a circuit. It can
travel through an electric wire, metal pipe, or even your body.
Electrical shock can occur when you come in contact with an
energized electrical unit and a good conductor. Shock can range
from a slight tingle to a severe burn, or death by electrocution.
Electrical accidents happen in everyday situations. Most
electrocutions occur in a wet environment or when an electrical
product is being repaired or installed. Think about, and take
precautions against, potentially dangerous situations.
• When disconnecting electrical cords, pull on the plug rather
than the cord to avoid damage.
• Use rubber gloves and rubber boots or insulated shoes to
protect yourself, especially if you are in a wet or damp
environment.
• Before using this machine, make sure a properly grounded,
three-prong, 110-volt outlet is available. Where it is not
available, use a three-prong adapter and connect the
grounding lug to a known ground. Never cut o a grounding
prong to fit a two-prong outlet. This eliminates the ground
protection.
Electrical Procedures
Do not leave the machine plugged in when not in use. Even with
the switch o, a machine can shock or electrocute its handler.
The machine must be grounded to protect the operator from
shock. This is accomplished by using the Ground Fault Circuit
Interrupter Cord (GFCI) to ensure proper grounding.
Check electrical cords before each use for signs of damage.
Repair or replace cords which are pinched, cracked, frayed, or
worn. Remember, the GFCI oers no protection against electric
shock for wiring preceding it in the system. Your GFCI is direct-
wired to the machine, plug the GFCI into the power source
receptacle.
Discontinue use and repair immediately any machine that causes
the slightest shock or is damaged in any way. It could lead to a
serious electrical shock or electrocution. Inspect the machine
daily for wear or damage that might expose live electrical parts.
Ground Fault Circuit Interrupters (GFCI)
A GFCI works by detecting changes in electrical current flow.
It breaks the circuit before serious injury can occur. For your
protection, heed the “DANGER” warning on the machine cover
and use the GFCI cord. The GFCI must be tested before each use.
Use the following procedure:
• Insert the unit into a 110-volt, AC-grounded receptacle;
• Push the “test” button in - the red indicator light should go
o;
• Push the “reset” button in - if the red indicator light goes on,
the unit is ready for use;
• Do not use the unit if the light does not go on when reset;
• Do not use the unit if the indicator light remains on when
the test button is pushed.
Extension Cords
• Use extension cords only when necessary.
• Position cords in use to prevent tripping hazards. Do not place
them in areas where they can be damaged by trac.
• Avoid coiling extension cords during use to prevent possible
overheating of the cord.
• Discard cracked or damaged cords.
• The following cord sizes and lengths should be observed
according to the National Electrical Code when using this
machine:
• 12 gauge wire - 75’ of cord, including 25’ of GFCI cord.
• 14 gauge wire - 50’ of cord, including 25’ of GFCI cord.
• Cord sizes smaller than 12 gauge should not be used for 3/4
HP motors. Larger gauge cords can run greater distances, but
are not practical because of their size and weight.
• To protect your motor, observe the guidelines mentioned. If
you have a run more than 75’, use a generator to reduce your
cord length from the power source to a working distance
within these guidelines.
Overhead Power Lines
• When working outdoors, keep clear from overhead power
lines in all directions.
• Check the location of power lines before using a ladder. Use
approved ladders made of non-conductive material.
• Never place a ladder where it can slide into a power line.
• When carrying or moving a ladder or equipment, lower it to
avoid touching a power line.
• Never assume that a wire is safe to touch.
Electrical Safety
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