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Duracable DM12S User manual

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dm125 dm138
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2
DM125 & DM138 MACHINE MANUAL
WARRANTY
Duracable Manufacturing Company warrants the DM125 / DM138 machine to be free from defects in material and workmanship for a period of two
years from the date of purchase. Warranty service can be obtained by contacting Duracable Manufacturing Company at the address listed below. If a
defect is covered by warranty, Duracable Manufacturing Company will repair or replace the defective machine or component without charge for labor
or materials (freight is not included).
Warranty of the machine is limited to the original purchaser. Duracable Manufacturing Company assumes no responsibility for damage or injury from
accident, neglect, abuse, misuse or from damage due to repair or alterations by others. This warranty does not cover damage to the machine from use
of parts other than genuine Duracable brand parts.
Duracable Manufacturing Company’s sole obligation and the original purchaser’s sole remedy under this warranty shall be for repair or replacement
as described above. All other warranties, expressed or implied, including but not limited to, implied warranties of merchantability and fitness for a
particular purpose, are disclaimed. In no event shall Duracable Manufacturing Company be liable for any incidental or consequential damages.
PARTS AND SERVICE INSTRUCTIONS
Parts can be purchased from Duracable Manufacturing Company. Service work is also available. Service is performed by trained factory personnel.
Machines sent to the factory for evaluation and repair can be estimated and quoted prior to service work. When sending a machine, be sure to include
the return address and include instructions on how the repair should be handled. Instructions can either be included with the machine, explained to your
account manager over the phone (800-247-4081), or faxed (515-223-6109).
IMPORTANT
Keep this manual in a safe, convenient place for future reference. Important information about this machine, its diagrams and warranty information are
included in this manual.
Serial Number: Date of Purchase:
Duracable Manufacturing Company
300 Ashworth Road • West Des Moines, IA 50265
Table of Contents
2Warranty, Parts and Service
3Safety Labels
4-5 DM125 / DM138 Machine Operation
6-7 DM125 Information and Specifications
8-9 DM138 Information and Specifications
10-13 DM125 Machine Schematics and Parts List
14-15 DM138 Machine Schematics and Parts List
16-17 DM125 / DM138 Reel Schematics and Parts List
18-20 DM125 / DM138 Electrical Schematics and Safety Information
21 How to Splice DuraFlex®Cable and How to Bond End Fittings
3
DM125 & DM138 MACHINE MANUAL
Safety Labels
Duracable Manufacturing uses three signal words on its
safety labels and instructions. These words have the following
definitions:
A ‘Danger’ label indicates an imminently hazardous situation
that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situation,
typically for machine components that, for functional purposes,
cannot be guarded. The word ‘danger’ will be in white letters on
a red background.
A ‘Caution’ label indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices. The word ‘caution’ will
be in black letters on a yellow background.
The safety label format includes the signal word and symbol, a
picture (not required), and the message.
A ‘Warning’ label indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed.
It may also be used to alert against unsafe practices. The word
‘warning’ will be in black letters on an orange background.
DANGER
WARNING
CAUTION
4
DM125 & DM138 MACHINE MANUAL
Safe Machine Operation
Read this machine manual thoroughly before assembling or
operating the machine. Become familiar with its controls and
proper use before operating. Keep this manual in a handy place
for reference and parts replacement referral. This machine is
designed specifically for the purpose of opening and cleaning
drains. Use it for this purpose - do not use it for other purposes.
Use gloves to protect your hands. Wear them to feed and
retrieve cable. Use a material that can not be easily grabbed by
the cable. Most leather gloves and certain rubber gloves work
well.Duracable Manufacturing Company has each type available
through the Duracable Product Catalog. Also, avoid the use of
loose-fitting clothes or jewelry when operating this machine.
Keep guards in place to protect the operator from the electric
motor and electrical wiring. These guards are for safety
protection and must be in place when running the machine.
Each machine is equipped with an air foot pedal or toggle on/
o switch. The pedal allows the machine operator to turn the
machine on or o with the foot while keeping both hands on the
cable.
Select a work area free from obstruction with room to work.
Keep the machine within three feet of the pipe opening, allowing
only enough room to work. This is required to shorten the length
of exposed cable, thus providing maximum control in high-
torque situations. Take a position that is comfortable to the left
or right side of the machine for feeding or retrieving cable. For
high work openings, the machine can be placed on its back as
conditions require.
When performing a job, use the smallest blade first. Rinse the
pipe after each blade is run through the line in order to clean out
loosened debris. Then follow with the increasing sizes of blades
until the size used is one that actually scrapes the side of the pipe
or sewer. The cutting blades are flexible and can be compressed
to enter most cleanout openings. Centrifugal force created by
the spinning cable forces the blades to expand to their natural
diameter or to the walls of the pipe. It is advisable to maintain a
very keen cutting edge on the blades at all times.
Place two hands on the cable between the outlet of your
machine and the cleanout, and keep them there at all times
during operation. Your hands placed in the proper position will
provide a guide for the cable.
As the blade makes contact with an obstruction in the line, it
stops the blade from turning and builds torque in the cable.
Do not permit the blade to get hung up in an obstruction for
more than three seconds. Torque buildup can be both helpful
and dangerous. It is helpful when pulled from the obstruction
in a timely manner. When the cable is pulled away, the tension is
released and the blade turns at a high speed. When the blade is
free, feed it back into the obstruction to make use of the built-up
power to clean the line. It is dangerous because excess torque
can cause looping over of the cable. Serious injury to fingers
and hands is possible unless precautions are observed. When
retrieving cable from the line, feed the cable into the machine
until the blade is close to the cleanout opening. Shut o the
machine and hand-feed the remaining cable into the machine.
Unpacking Your Machine
The DM125 / DM138 is shipped to you fully assembled and ready
to use. The base machine, reel, cable, and the revolving arm are
all included. When the machine arrives, remove it immediately
and inspect for damage. If any of the contents are damaged,
contact your motor freight carrier immediately.
Lubrication Maintenance
Caution: Do not over oil these points.
• Reel Shaft and Reel Bearings - Check and re-tighten set screws
during the first 24 to 48 hours of operation. The reel shaft
requires monthly lubrication. Use a multipurpose grease or
heavy oil. Keeping the shaft lubricated means the reel will
slide freely and will not “freeze” to the shaft and need to be
repaired. The reel bearings require some light oil monthly.
• Belt-Check tension during the first 24 to 48 hours of operation.
• Belt Tension - Ideal deflection is 1/4”. Over tensioning shortens
belt and bearing life.
• Air Foot Pedal - Check for wear or stress cracks.
Cable Care Instructions
Take care of your cable for optimum performance. The
recommended care procedure is as follows:
• Break in a new cable. To relieve the stress on new cable that
has been coiled since its manufacture, put it in a clean line and
run it for 10 minutes.
• Oil the cable once a week.
• Rinse the cable immediately after each use with the hottest
water available. This is especially important if the cable was in
acid or alkali during use.
• When one end of the cable begins to show wear, rewind and
use the opposite end. (Tip: order the same kind of end fittings
on both ends of the cable.)
• If the cable kinks, cut out the kink and splice the cable ends
together.
Installing New Cable
• Remove cable from the carton and lay it in a straight line on
the floor.
• Make sure the reel is secured on the machine and the revolving
arm rotates freely.
• Feed the cable through the revolving arm.
• The revolving arm must be turning counterclockwise while
loading the cable.
• Install the guide tube, cable end, and cutting blade. The cable
end may be bent to desired form (as shown on the next page).
Machine Operation
5
DM125 & DM138 MACHINE MANUAL
Machine Operation
Model DM125
with 8PRK, 8” Polyethylene Reel
Model DM125
with 8PRK, 8” Polyethylene Reel
Model DM138
with 14PRWLK, 14” Enclosed Polyethylene Reel
Model DM138
with 14PRWLK, 14” Enclosed Polyethylene Reel
DM125
1/6 HP Motor
230 RPM
Pulley Drive
8” Reel
1/4” x 37’ Cable
Integrated Handle
2-Year Warranty
Continuous Weld
Uni-body Frame
USES:
1-1/4” to 2” lines,
Residential,
Sinks,
Bathtubs,
Shower Drains
DM138
1/4 HP Motor
230 RPM
Pulley Drive
14” Reel
3/8” x 90’ Cable
Optional Handle
2-Year Warranty
Continuous Weld
Uni-body Frame
USES:
1-1/4” to 3” lines,
Residential,
Sinks,
Bathtubs,
Shower Drains
6
DM125 & DM138 MACHINE MANUAL
Frame
The frame on the DM125 is a continuously welded uni-
body frame made of high strength aluminum alloy with
a heavy-duty casted front bearing mount. Non-marring
rubber pads do not leave marks on the customers’ floors.
Head Bearing
The DM125 is equipped with a heavy-duty casted self-
aligning head bearing, which makes sure that the reel
stays properly aligned when it spins. This increases the
life span, making for a longer-lasting reel. The head
bearing holds the reel in place, as well as allowing quick
release of the reel. Just loosen the two “T” bolts and
everything slides o for fast reel changes.
Electrical Wiring
The machine’s electrical wiring is located in the conduit
box on the right side of the motor, housing both the
forward/reverse switch and the air foot switch. There
is an optional on/o toggle switch that can be used in
place of the air foot pedal.
The Ground Fault Circuit Interrupter (GFCI) is built into
the electrical cord for added safety. The GFCI protects
the operator against electrical shock or electrocution. A
great feature is a switch guard that protects the forward/
reverse switch from accidentally being bumped and
going into reverse.
RPM/Drive
The DM125 has a 1/6 HP motor, operates at 230 rpm
and has a heavy-duty 20-amp switch. The machine
can be purchased with 300 rpm, however, caution is
recommended at this speed.
Maneuverability
The DM125 can operate in the upright position at just
the right angle to avoid tipping over. A guide tube and
quick-lock guide tube bracket are standard features on
the machine.
Cable and Reel Selections
The DM125 handles 1/4” cable with the 8PRK reel.
Standard Package
The DM125’s standard package (part number DM125A)
comes with the following items: revolving arm, 1/6 HP
motor at 230 rpm, 8” enclosed polyethylene reel, 1/4” x
37’ cable, guide tube, and quick-lock guide tube bracket.
See the machine packages and accessories charts on the
next page for additional options.
DM125 Information and Specifications
The DM125 machine is shown above with the 8PRK reel and guide tube and
quick-lock guide tube bracket. (See options on the next page.)
Model DM125’s standard quick-lock guide tube bracket
is shown above, part number 11036.
Machine Specifications (Approximate)
Length of Standard Machine 20”
Width of Machine with 8PRK Reel 10”
Height of Machine with 8PRK Reel 14”
Weight of Machine with 1/6 HP Motor 22.5 lbs
Weight of 8PR Reel with Inner Reel 5 lbs
Weight of 8PRK Reel with Inner Reel and
Head Bearing 6.25 lbs
Line Size 1-1/4”-2”
Recommended Use: residential lines, sinks,
bathtubs and shower drains
7
DM125 & DM138 MACHINE MANUAL
* Add CH in front of cable part # for Hollow Core.
* Add CI in front of cable part # for Inner Core.
* Maximum length of cable is not always the recommended length.
* Custom lengths are available.
DM125 Information and Specifications
The DM125 is shown above with the 8PRK reel and
standard guide tube and quick-lock guide tube bracket.
Reels
Reel
Attachments
floating
Rings
floating ring
attachments Revolving Arm Cables*
Part # Dimensions Description Part # Part # Part # Part # Part # Dimensions
8PRK 8” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 25RA __25-037 1/4” up to 37’
Machine Packages
Part # Horse Power RPM Pedal/Switch Reel
DM125A 1/6 HP Motor 230 RPM Air Foot Pedal 8PRK
Machine Accessories / Replacement Parts
Part # Description
11006 1/6 HP Motor
25001 Toggle On/O Switch
25074 Air Foot Pedal (rubber) with 10’ Tubing
25061 Air Switch with Strain Relief Nut
25003 Forward/Reverse Switch
25216 Guide Tube
11036 Quick-Lock Guide Tube Bracket
8PR 8” Enclosed Polyethylene Reel (no head bearing)
8
DM125 & DM138 MACHINE MANUAL
Frame
The frame on The DM138 is a continuously welded uni-
body frame made of high strength aluminum alloy with
a heavy-duty casted front bearing mount. Non-marring
rubber pads do not leave marks on the customers’ floors.
Head Bearing
The DM138 is equipped with a heavy-duty casted self-
aligning head bearing, which makes sure that the reel
stays properly aligned when it spins. This increases the life
span, making for a longer-lasting reel. The head bearing
holds the reel in place, as well as allowing quick release
of the reel. Just loosen the two “T” bolts and everything
slides o for fast reel changes.
Electrical Wiring
The machine’s electrical wiring is located in the conduit
box on the right side of the motor, housing both the
forward/reverse switch and the air foot switch.The Ground
Fault Circuit Interrupter (GFCI) is built into the electrical
cord for added safety. The GFCI protects the operator
against electrical shock or electrocution. A great feature
is a switch guard that protects the forward/reverse switch
from accidentally being bumped and going into reverse.
RPM/Drive
The DM138 has a 1/4 HP motor, operates at 230 rpm and
has a heavy-duty 20 amp switch.
Maneuverability
The DM138 can operate in the upright position at just the
right angle to avoid tipping over. A detachable handle,
with the bracket welded-on is an available option for the
DM138. If desired, it can be attached to the back plate to
allow for easy pick-up with the 14” reel. A guide tube and
quick-lock guide tube bracket are options.
Cable and Reel Selections
The DM138 is recommended with the 14PRK reel which
handles 5/16” cable and 3/8” cable. It can accommodate
the 8PRK reel and 1/4” cable.
Standard Package
The DM138’s standard package (part number DM138A)
comes with the following items: revolving arm, 1/4 HP
motor at 230 rpm, 14” enclosed polyethylene reel, 3/8”
x 90’ cable, and choice of end fittings. See the machine
packages and accessories charts on the next page for
additional options.
The Model DM138 is shown above with the 14PRK reel.
(See options on the next page.)
DM138 Information and Specifications
Machine Specifications (Approximate)
Length of Standard Machine 20”
Width of Machine with 14PRWLK Reel 14”
Width of Machine with 8PRK Reel 10”
Height of Machine with 14PRWLK Reel 15-1/4”
Height of Machine with 8PRK Reel 14”
Weight of Machine with 1/4 HP Motor 22.5 lbs
Weight of 14PR Reel with Inner Reel 6.5 lbs
Weight of 14PRWLK Reel with Inner Reel
and Head Bearing 7.75 lbs
Weight of 8PR Reel with Inner Reel 5 lbs
Weight of 8PRK Reel with Inner Reel and
Head Bearing 6.25 lbs
Line Size 1-1/4”-3”
Recommended Use: residential lines, sinks,
bathtubs and shower drains
9
DM125 & DM138 MACHINE MANUAL
Detachable handle with
welded-on bracket,
part number 11040.
The DM138 is shown above, to the left and right,
with the 14PRWLK reel.
* Add CH in front of cable part # for Hollow Core.
* Add CI in front of cable part # for Inner Core.
* Maximum length of cable is not always the recommended length.
* Custom lengths are available.
Reels
Reel
Attachments
floating
Rings
floating ring
attachments Revolving Arm Cables*
Part # Dimensions Description Part # Part # Part # Part # Part # Dimensions
8PRK 8” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 25RA __25-037 1/4” up to 37’
14PRWLK 14” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 38RAW-L
(standard arm)
__31-090
__38-090
5/16” up to 90’
3/8” up to 90’
14PRWRK 14” Diameter Enclosed Polyethylene
Reel with Inner Reel
and Head Bearing
N/A N/A N/A 38RAW-R __31-090
__38-090
5/16” up to 90’
3/8” up to 90’
Machine Packages
Part # Horse Power RPM Pedal/Switch Reel
DM138A 1/4 HP Motor 230 RPM Air Foot Pedal 14PRWLK
DM138A2 1/4 HP Motor 230 RPM Air Foot Pedal 8PRK & 14PRWLK
DM138 Information and Specifications
Machine Accessories / Replacement Parts
Part # Description
11005 1/4 HP Motor
25074 Air Foot Pedal (rubber) with 10’ Tubing
25061 Air Switch with Strain Relief Nut
25003 Forward/Reverse Switch
11040 Detachable Handle with Welded-on Bracket
25216 Guide Tube
11036 Quick-Lock Guide Tube Bracket
8PR 8” Enclosed Polyethylene Reel (no head bearing)
14PRW 14” Enclosed Polyethylene Reel (no head bearing)
10
DM125 & DM138 MACHINE MANUAL
1
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43 44 45
PARTS IDENTIFICATION FOR AIR FOOT PEDAL SCHEMATIC
Item # Qty. Part # Description
1 1 11016 Frame, Red
2 4 HXNUT27 #8-32 Hex Nut with Lock Washer
3 4 WA41 #8 Flat Washer
4 1 11025 Electrical Mounting Plate
5 1 11006 1/6 HP Motor
6 1 25212 GFCI / Rotating Danger Decal
7 1 MM23 Black Rubber Grommet
8 1 ECT26 Rubber Switch Boot
9 1 25003 Forward/ Reverse Switch
10 1 25015 Switch Guard
DM125 Schematic with air foot pedal